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WarmFlow Kabin Pak K90HE User Manual

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Boiler Manual
Incorporating: User Instructions
Installation Instructions
Service Instructions
Guarantee Terms & Conditions
High Efficiency
Condensing Boilers
For use with Kerosene only
Models covered by this manual:
B-Series
Boilerhouse B70HE B90HE B120HE
U-Series
Utility U70HE U90HE U120HE U150HE
Utility Pumped UP70HE UP90HE UP120HE UP150HE
Utility System US70HE US90HE US120HE
Utility Combi UC70HE UC90HE UC120HE
K-Series
Kabin Pak K70HE K90HE K120HE K150HE
Kabin Pak Pumped KP70HE KP90HE KP120HE KP150HE
Kabin Pak System KS70HE KS90HE KS120HE
Kabin Pak Combi KC70HE KC90HE KC120 HE
LEAVE THIS MANUAL WITH THE END USER
Cert. no. FM29884

Table of Contents

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WarmFlow Kabin Pak K90HE Specifications

General IconGeneral
Boiler TypeCondensing
MountingFloor Standing
Operating Pressure3 bar
Voltage230 V
Fuel TypeLPG
TypeCombination Boiler
Water Content12 liters

Summary

User Instructions

Dual Thermostat

Controls radiator temperature via boiler thermostat.

High Limit Thermostat Reset

Resets the high limit thermostat if it trips to prevent overheating.

Burner Lockout

Explains burner lockout causes and reset procedures.

User Instructions

System Pressure – System & Combi Boilers

Details required system pressure for sealed systems and checks.

Filling Loop

Instructions on topping up system pressure using the filling loop valve.

Combi Control Panel

Describes the Combi control panel and its functions.

General Information

Introduction

Provides an overview of the boiler's design and compliance with regulations.

General Requirements

Lists installation regulations and standards applicable to the boiler.

General Information

Combi General Requirements

Details DHW priority and heat store behaviour in Combi models.

Pump Overrun

Explains the operation of the pump overrun thermostat in Combi boilers.

Baffle Positioning

Components

B-Series Boilerhouse – Casing Components & Key Components

Identifies casing and key components for B-Series Boilerhouse models.

Components

U-Series Utility – Casing Components

Shows casing components for U-Series Utility models (up to 120HE and 150HE).

Components

U-Series Utility – Pre-Wired (UHE) Key Components

Details key components for U-Series Utility Pre-Wired (UHE) models.

Components

U-Series Utility – Pumped (UPHE) Key Components

Lists key components for U-Series Utility Pumped (UPHE) models.

Components

U-Series Utility – System (USHE) - Key Components

Identifies key components for U-Series Utility System (USHE) models.

U-Series Utility – Combi (UCHE) - Key Components

Lists key components for U-Series Utility Combi (UCHE) models.

Components

K-Series Kabin Pak – Casing Components

Shows casing components for K-Series Kabin Pak models (up to 120HE and 150HE).

Components

K-Series Kabin Pak - Pre-Wired (KHE) Key Components

Details key components for K-Series Kabin Pak Pre-Wired (KHE) models.

Components

K-Series Kabin Pak - Pumped (KPHE) Key Components

Lists key components for K-Series Kabin Pak Pumped (KPHE) models.

Components

K-Series Kabin Pak – System (KSHE) - Key Components

Identifies key components for K-Series Kabin Pak System (KSHE) models.

K-Series Kabin Pak – Combi (KCHE) - Key Components

Lists key components for K-Series Kabin Pak Combi (KCHE) models.

Combi Control Panel Layout

Technical Details

Combi Sequence of Operation Flow Chart

Illustrates the operational sequence for Combi boilers.

Dimensions

B-Series Boilerhouse (B70HE, B90HE & B120HE Models)

Presents dimensional drawings and tables for B-Series Boilerhouse models.

Dimensions

U-Series Utility (UHE, UPHE & USHE Models up to 120HE)

Shows dimensions for U-Series Utility models up to 120HE.

U-Series Utility (150HE Models)

Details dimensions for U-Series Utility 150HE models.

U-Series Utility (UCHE Models)

Provides dimensions for U-Series Utility UCHE models.

Dimensions

K-Series Kabin Pak (KHE, KPHE & KSHE Models up to 120HE)

Lists dimensions for K-Series Kabin Pak models up to 120HE.

K-Series Kabin Pak Base Tray (KHE, KPHE & KSHE Models up to 120HE)

Shows dimensions for K-Series Kabin Pak base trays up to 120HE.

Dimensions

K-Series Kabin Pak (150HE Models)

Details dimensions for K-Series Kabin Pak 150HE models.

K-Series Kabin Pak Base Tray (150HE Models)

Shows dimensions for K-Series Kabin Pak base trays (150HE models).

Dimensions

K-Series Kabin Pak (KCHE Models)

Provides dimensions for K-Series Kabin Pak KCHE models.

K-Series Kabin Pak Base Tray (KCHE Models)

Shows dimensions for K-Series Kabin Pak base trays (KCHE models).

Condensate Disposal

Technical Data

B-Series Boilerhouse (BHE)

Presents technical specifications for B-Series Boilerhouse models.

Technical Data

U-Series Utility – Pre-Wired (UHE)

Lists technical data for U-Series Utility Pre-Wired (UHE) models.

Technical Data

U-Series Utility – Pumped (UPHE)

Provides technical data for U-Series Utility Pumped (UPHE) models.

Technical Data

U-Series Utility – System (USHE)

Details technical specifications for U-Series Utility System (USHE) models.

Technical Data

U-Series Utility – Combi (UCHE)

Lists technical data for U-Series Utility Combi (UCHE) models.

Technical Data

K-Series Kabin Pak – Pre-Wired (KHE)

Presents technical data for K-Series Kabin Pak Pre-Wired (KHE) models.

Technical Data

K-Series Kabin Pak – Pumped (KPHE)

Provides technical data for K-Series Kabin Pak Pumped (KPHE) models.

Technical Data

K-Series Kabin Pak – System (KSHE)

Details technical specifications for K-Series Kabin Pak System (KSHE) models.

Technical Data

K-Series Kabin Pak – Combi (KCHE)

Lists technical data for K-Series Kabin Pak Combi (KCHE) models.

Electricity Supply & Wiring Details

Dual-Safe Thermostat (Non-Combi Boilers)

Details the Dual-Safe Thermostat for non-combi boilers.

RDB Burner Control Box

Describes the RDB Burner Control Box wiring and components.

Combi Wiring Details

Wiring Diagram

Shows the wiring diagram for Combi boilers.

Combi Wiring Details

Wiring Schematic

Presents the wiring schematic for Combi boilers.

Combi Wiring Details

Fitting a Room Thermostat to a Combi

Instructions for fitting a room thermostat to a Combi boiler.

Fitting Frost Protection to a Combi

Guidance on fitting frost protection for Combi boilers.

Combi Pump Overrun Thermostat

Information on the Combi pump overrun thermostat function.

Installation of a Warmflow Combi Optional Programmer (PC1)

Remote Timers for Combis

Installation of a remote two channel programmer (option 1)

Instructions for installing a remote two channel programmer.

Optional Programmer (PC1) for Non-Combi Models

Programmer Control Box Wiring Diagram

Wiring diagram for the optional programmer control box.

General Requirements

General requirements for using the optional programmer.

Optional Programmer (PC1) for Non-Combi Models

Programmer Installation

Steps for installing the optional programmer.

Optional Programmer (PC1) for Non-Combi Models

Honeywell 'Y' Plan – Independent CH & DHW (Fully Pumped Only)

Wiring diagram for Honeywell 'Y' Plan with Combi boilers.

Optional Programmer (PC1) for Non-Combi Models

Honeywell 'S' Plan – Independent CH & DHW (Fully Pumped Only)

Wiring diagram for Honeywell 'S' Plan with Combi boilers.

Oil Supply

One Pipe Gravity System

Details the one pipe gravity oil supply system.

Oil Supply

Two Pipe System

Explains the two pipe oil supply system.

De-aerator System

Describes the de-aerator system for oil supply.

Oil Supply

One Pipe Lift System

Details the one pipe lift oil supply system.

Oil Supply

Instructions for the use of Bio Fuel

Guidelines for using bio fuel in the boiler.

Installer/Servicer Notes

Flues

Flue Options, Components & Dimensions

Lists available flue options, components, and their dimensions.

Conventional Flue Guidelines

Provides guidelines for installing conventional flues.

Condensing Boiler Flue Kits

FIT FLUE THERMOSTAT

Instructions for fitting the flue thermostat.

CONNECT THERMOSTAT

Steps to connect the flue thermostat wiring.

HE Low Level Balanced Flue Kit (FBF)

FIT FLUE THERMOSTAT

Instructions for fitting the flue thermostat to the FBF kit.

FIT STARTER PIECE

Steps to fit the starter piece for the FBF flue kit.

HE Low Level Balanced Flue Kit (FBF)

MEASURE AND CUT FLUE TERMINAL

Guidance on measuring and cutting flue terminals.

CONNECT TERMINAL AND AIR HOSE

Instructions for connecting the terminal and air hose.

HE High Level Balanced Flue Kit (HBF)

FIT FLUE THERMOSTAT

Instructions for fitting the flue thermostat to the HBF kit.

FIT STARTER PIECE

Steps to fit the starter piece for the HBF flue kit.

HE High Level Balanced Flue Kit (HBF)

MEASURE AND CUT FLUE TERMINAL

Guidance on measuring and cutting flue terminals for HBF.

HE Vertical Balanced Flue Kit (VBF)

FIT FLUE THERMOSTAT

Instructions for fitting the flue thermostat to the VBF kit.

FIT STARTER PIECE

Steps to fit the starter piece for the VBF flue kit.

HE Vertical Balanced Flue Kit (VBF)

CONNECT 1ST EXTENSION AND AIR HOSE

Instructions for connecting the 1st extension and air hose for VBF.

MEASURE AND CUT TERMINAL

Guidance on measuring and cutting the VBF terminal.

Warmflow HE Boiler Flue Components: 80/125 Ø

Flue Length Calculation

Plume Management Kits

Utility Plume Management Kit (UPMK)

Details the components of the Utility Plume Management Kit.

Utility Plume Management Kit (UPMK)

REMOVE TERMINAL END

Instructions for removing the terminal end of the UPMK.

CUT OFF EXCESS MATERIAL

Guidance on cutting excess material from the UPMK.

FIT DIVERTER ELBOW

Steps for fitting the diverter elbow in the UPMK.

Utility Plume Management Kit (UPMK)

ASSEMBLE THE KIT

Instructions for assembling the UPMK.

Kabin Pak Plume Management Kit (KPMK)

FIT DIVERTER ASSEMBLY SEALS

Instructions for fitting seals to the KPMK diverter assembly.

FIT SPLIT RING-NUT

Steps for fitting the split ring-nut for the KPMK.

FIT & SECURE DIVERTER ASSEMBLY

Instructions for fitting and securing the diverter assembly.

Kabin Pak Plume Management Kit (KPMK)

ADJUST DIVERTER ASSEMBLY

Guidance on adjusting the KPMK diverter assembly.

ASSEMBLE PLUME MANAGEMENT KIT

Instructions for assembling the KPMK.

Flexible Flue Liner Kit (HFL & VFL)

FIT FLUE THERMOSTAT

Instructions for fitting the flue thermostat to HFL/VFL kits.

FIT STARTER PIECE

Steps to fit the starter piece for HFL/VFL kits.

Flexible Flue Liner Kit (HFL & VFL)

CONNECT 1ST EXTENSION AND AIR HOSE

Instructions for connecting extension and air hose for HFL/VFL.

CONNECT TO CLOSURE PLATE

Guidance for connecting HFL/VFL kits to the closure plate.

Flue Terminal Locations

Air Supply for Combustion & Ventilation

Open Flue Boilers

Discusses air supply for open flue boilers in various configurations.

Balanced Flue Boilers – Boilers in a Compartment

Explains air supply for balanced flue boilers in compartments.

Installation Requirements

General Requirements

Covers general installation requirements like hearth and access.

General Requirements

Hearth

Specifies requirements for the boiler hearth.

Service Access

Details required clearance for service access.

Heating System

Guidelines for installing the heating system and flushing.

General Requirements

Air Vents

Information on factory-fitted and additional air vents.

Drain Cock

Guidance on fitting drain cocks.

Frost Protection

Options for frost protection for the boiler.

Pipework

Recommendations for installation pipework materials.

Sealed Systems

Expansion Vessel

Details expansion vessel sizing and pre-charge pressures.

System Filling

Instructions for filling sealed systems.

System Pressure

Guidance on maintaining system pressure and inhibitor levels.

Pressure relief Valve

Requirements for pressure relief valve discharge.

Sealed Systems

Low Pressure Switch

Recommends fitting a low pressure cut-out switch.

Combi Domestic Hot Water

Covers domestic hot water aspects for Combi boilers.

Combi Domestic Hot Water

Mains Water Pressure

Requirements for mains water pressure and pipework.

Water Hardness

Advice on water hardness and softeners.

Flow Restrictor

Information on the factory-fitted flow restrictor.

Boreholes

Considerations for borehole water supplies.

Burners

RDB Burner

Details the RDB burner and its components.

Oil Pump

Explains the oil pump setup for one and two pipe systems.

Burners

Electrode Setting

Instructions for setting the burner electrodes.

Burner Start-Up Cycle

Illustrates the normal and lockout start-up cycles.

Air Damper Adjustment

Guidance on adjusting the air damper for optimal combustion.

Commissioning & Servicing

Commissioning

Details the commissioning process and requirements.

Servicing

General requirements for annual appliance servicing.

General Requirements

Outlines general servicing requirements and checks.

Burner Fault Finding

Riello RDB

Provides a fault-finding flowchart for the Riello RDB burner.

Combi Fault Finding

Central Heating

Fault-finding flowchart for Combi central heating issues.

Combi Fault Finding

Domestic Hot Water

Fault-finding flowchart for Combi domestic hot water issues.

Optional Boiler Mounted Digital Timer

Operating Instructions

Instructions for operating the digital timer.

After Installation

Initial setup and configuration after timer installation.

Operating Instructions

Built in Programme

Explains the timer's built-in programme options.

To Set Current Time & Day

Steps to set the current time and day on the timer.

Select Operation Mode

How to select between OFF, AUTO, and ON modes.

Operating Instructions

To Set Programme Period

Instructions for setting specific on/off times for programmes.

Reviewing the Programmes

How to review programmed settings.

To Change the Programme

Steps to modify programme times.

Operating Instructions

Mode Select

How to select ON, AUTO, or OFF modes.

Manual Select

Temporary overrides for AUTO mode.

Manual Hour

Setting manual hour overrides for heating.

Spares

RDB 2.2 Spares

Lists spare parts for the RDB 2.2 burner with part numbers.

Spares

RDB 3.2 Spares

Lists spare parts for the RDB 3.2 burner with part numbers.

Spares

Pipe Spares

Identifies pipe spares for various model series.

Spares

Pipe Spares cont'd

Continues listing pipe spares for Combi models.

Short Parts List - Boiler

A concise list of common boiler spare parts and their codes.

Your Guarantees, Terms & Conditions

Warmflow Guarantees

Details the warranty terms and conditions provided by Warmflow.

Conditions of Guarantee

Outlines the specific conditions required to maintain the guarantee.

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