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WarmFlow Utility U120HE User Manual

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Boiler Manual
Incorporating: User Instructions
Installation Instructions
Service Instructions
Guarantee Terms & Conditions
High Efficiency
Condensing Boilers
For use with Kerosene only
Models covered by this manual:
B-Series
Boilerhouse B70HE B90HE B120HE
U-Series
Utility U70HE U90HE U120HE U150HE
Utility Pumped UP70HE UP90HE UP120HE UP150HE
Utility System US70HE US90HE US120HE
Utility Combi UC70HE UC90HE UC120HE
K-Series
Kabin Pak K70HE K90HE K120HE K150HE
Kabin Pak Pumped KP70HE KP90HE KP120HE KP150HE
Kabin Pak System KS70HE KS90HE KS120HE
Kabin Pak Combi KC70HE KC90HE KC120 HE
LEAVE THIS MANUAL WITH THE END USER
Cert. no. FM29884

Table of Contents

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WarmFlow Utility U120HE Specifications

General IconGeneral
BrandWarmFlow
ModelUtility U120HE
CategoryBoiler
LanguageEnglish

Summary

User Instructions

Dual Thermostat Operation

Controls radiator temperature via boiler thermostat, user adjustable from 45°C to 75°C.

High Limit Thermostat Reset Procedure

Resets the high limit thermostat (cut-off at 110°C) by pressing a button after removing cover.

Burner Lockout Indicator

Indicates burner failure to fire; red reset button illuminated. Limit resets to twice.

System Pressure and Filling Loop

Details on checking and maintaining system pressure and using the filling loop.

Combi Control Panel Functions

Description of the Combi boiler control panel functions and settings.

Condensing Boiler Installation Requirements

System Flushing and Sediment Removal

All existing systems must be properly flushed to remove sediment/sludge to prevent blockages.

Pumped System and Condensate Drain

The heating system must be fully pumped; details condensate drain plumbing.

Flue Plume Considerations

Visible plume from flue requires careful positioning to avoid nuisance.

Combi Boiler Installer Checks

Hot Water Demand and Mains Supply Verification

Assess maximum hot water demand and verify mains supply capability.

Borehole Supply and Water Hardness Checks

Ensure borehole pressure is stable and check mains water hardness.

Outlet Flow Rates and Shower Compatibility

Ensure hot water outlet flows do not exceed capacity and showers are compatible.

General Information

Introduction and Regulatory Compliance

Overview of appliance testing, compliance with regulations, fuel type, and system compatibility.

General Installation Requirements

Installation must comply with BS5410, BS5449, BS7593, and current Building/IEE Regulations.

Combi Boiler Requirements and Baffle Positioning

DHW priority, heat store recovery, pump overrun, and baffle placement for Combi boilers.

Boiler Components Overview

Diagrams illustrating casing and key components for B-Series, U-Series, and K-Series boilers.

Technical Details

Combi Operation Flow Chart

Visual representation of the boiler's operational sequence for Combi models.

Boiler Dimensions

Detailed dimensional drawings and tables for B-Series and U-Series models.

Condensate Disposal System

Guidance on the correct installation and connection of the condensate trap and drainage pipe.

Technical Data Specifications

Comprehensive technical specifications for B-Series Boilerhouse models, including output, burner, and settings.

Electricity Supply & Wiring Details

Thermostat and Burner Control Box Wiring

Wiring diagrams for Dual-Safe thermostat and RDB burner control box.

Combi Boiler Wiring Diagrams

Wiring diagrams specific to Combi boiler models, detailing component connections.

Optional Programmer Installation

Step-by-step guide for installing the optional PC1 programmer into Combi boilers.

Remote Timer and Programmer Options

Instructions for installing remote timers and optional programmers for Combi and Non-Combi models.

Oil Supply

Pipe System Configurations

Diagrams and pipe length calculations for one-pipe gravity, two-pipe, and lift systems.

De-aerator System and Bio Fuel Usage

Schematic of de-aerator system and guidance for using Bio Fuel.

Flues

Flue Options and Guidelines

Overview of available flue kits and guidelines for conventional flue installation.

Condensing and Balanced Flue Kits

Details on condensing boiler flue kits and installation for balanced flue types.

Flue Liner and Accessory Kits

Components and installation for flexible flue liner and plume management kits.

Flue Length Calculation and Terminal Locations

Method for calculating flue length and minimum distances for terminal positions.

Air Supply for Combustion & Ventilation

Open Flue Boiler Ventilation

Ventilation requirements for open flue boilers sited in cellars or compartments.

Balanced Flue Boiler Ventilation

Air supply requirements for balanced flue boilers installed in compartments.

Installation Requirements

General Installation Requirements

Installation must comply with BS5410 : PART 1 and Building Regulations, covering hearth, access, and system.

Sealed System Requirements

Details on expansion vessel sizing, system filling, pressure, and relief valves for sealed systems.

Combi Domestic Hot Water Requirements

Information on mains water pressure, hardness, flow restrictors, and borehole supplies for Combi DHW.

Burners

RDB Burner Components and Oil Pump

Diagrams and identification of RDB burner components and oil pump.

Burner Settings and Adjustment

Guidance on electrode setting, start-up cycle, and air damper adjustment.

Commissioning & Servicing

Boiler Commissioning Procedures

Procedures and requirements for commissioning the boiler by an OFTEC registered technician.

Appliance Servicing Guidelines

Requirements for annual servicing, including checks on components and inhibitor levels.

Burner Fault Finding

Riello RDB Burner Fault Diagnosis

Flowchart for diagnosing and resolving faults specific to the Riello RDB burner.

Combi Fault Finding

Central Heating Fault Finding

Troubleshooting flowchart for central heating issues in Combi boilers.

Domestic Hot Water Fault Finding

Troubleshooting flowchart for domestic hot water issues in Combi boilers.

Optional Boiler Mounted Digital Timer

Timer Operating Instructions

Guide to setting up and using the digital timer, including modes and programme periods.

Spares

RDB Burner Spares

Exploded views and parts lists for RDB 2.2 and RDB 3.2 burners.

Pipe and Boiler Parts Lists

Diagrams for pipe spares and a consolidated list of common boiler parts.

Your Guarantees, Terms & Conditions

Warmflow Guarantee Details

Details on the warranty period, scope, and exclusions for Warmflow boilers.

Guarantee Conditions and Requirements

Requirements for maintaining warranty, including installation, commissioning, and servicing by qualified personnel.

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