Warn PROVANTAGE 4500 - User Manual

Warn Industries, Inc. 89356B0
PROVANTAGE 4500
Part Number: 90450, 91045, 94500
Rated Line Pull: 4500 lbs. (2041 kgs)
Motor: 12V DC, 1.9 hp (1.4 kW) Permanent Magnet
Controls: Remote and Dash Mounted Lighted Rocker Switch
Gear train: 3-Stage Planetary
Gear Ratio: 154:1
Clutch (Freespool): Sliding Pin and Ring Gear
Brake: Roller Disk
Drum diameter/length: 2.25”/4.7” (57mm/119mm)
Kit Shipping Weight: 33.5 lbs. (15.2 kgs)
Rope: Wire, Ø 7/32” x 50’ (Ø 5.5mm x 15.2m)
Fairlead: Roller
Recommended Battery: 14 AH minimum
Duty Cycle: Intermittent
Battery leads: 6 gauge
Finish: Black Powder Coat
Warranty: Limited Lifetime
Mounting Bolt Pattern: 3.0” x 6.66” (76mm x 169mm)
Winch Dimensions: 14.42” L x 4.51” D x 4.69” H (36.6cm L x 11.5cm D
x 11.9cm H)
Winch Weight: 19.0 lbs. (8.6 kgs)
Warn Industries, Inc. 89356B0
PERFORMANCE DATA
Pull by Layer
Layer/lbs. (kgs.)
1/4500 (2041)
2/3349 (1519)
3/2880 (1306)
4/2526 (1146)
Load Current Speed
lbs. (kgs) (Amps) Ft/min. (m/min.)
4500 (2041) 318 2.9 (.9)
3500 (1588) 241.2 5.7 (1.7)
2500 (1134) 175.0 8.4 (2.6)
1500 (680) 113.7 13.7 (4.2)
500 (227) 54.9 18.5 (5.6)
0 19.1 23.6 (7.2)
Load Run Time Distance Cool Time
lbs(kgs) ft.(m) (min)
0 2.5 min 60 (18.3) 12
500 (227) 2.0 min 37 (11.3) 10
1500 (680) 1.0 min 14 (4.3) 10
2500 (1134) 35 sec 5 (1.5) 10
3500 (1588) 15 sec 1.5 (.5) 10
4500 (2041) 10 sec .5 (.2) 10
DUTY CYCLES
Should you encounter a problem during installation or operation of your
winch, please follow these steps toward resolving the problem:
1. Refer to your operator’s guide and installation instructions. It has
illustrations and detailed information on the installation and safe and
proper operation of your winch. It also includes a replacement parts list
and assembly diagrams. If you are unable to resolve the problem, then
go to step 2.
2. Contact your dealer where you purchased your winch. If, after discussing
the problem with their parts and service staff, you are still unable to
resolve the problem then go to step 3.
3. Call an Authorized WARN Service center from the list provided on the
back of the warranty sheet included with the product. When calling,
please have the following information available: winch model number
and purchase date, make, model and year of vehicle.
4. If you are unable to resolve the problem to your satisfaction, please call
Warn Industries Customer Service at: 1-800-543-9276. When calling,
please have the following information available: winch model number
and purchase date, make, model and year of vehicle. You may also
contact Warn Industries by visiting our website: www.warn.com
SERVICE INSTRUCTIONS

Summary

Performance Data

Load vs. Current and Speed

Details performance metrics like load, current draw, and line speed for various load capacities.

Pull by Layer

Specifies the pull capacity by rope layer, indicating reduced force with more rope on the drum.

Duty Cycles and Cooling

Duty Cycle Performance

Outlines run time, distance, and cool-down time based on load, crucial for intermittent use.

Service and Troubleshooting Instructions

Step-by-Step Resolution

Provides a tiered approach to resolving winch issues, starting with documentation and escalating to customer service.

Service and Upgrade Kits

Available Kits

Lists various service and upgrade kits for the winch, including part numbers and descriptions.

Winch Service Kit Components

Details specific winch service kits and the components included in each kit, identified by kit number.

Warn PROVANTAGE 4500 Specifications

General

Rated Line Pull	4500 lbs (2041 kg)
Gear Train	3-Stage Planetary
Fairlead	Roller
Recommended Battery	650 CCA minimum
Duty Cycle	Intermittent
Voltage	12V DC
Motor Type	Permanent Magnet
Remote Control	12 ft (3.7 m) Handheld
Battery Leads	6 ft (1.83m)