Warn PullzAll - User Manual

PullzAll™
Installation and Operator’s Guide
TABLE OF CONTENTS:
SAFETY
Symbol Index ............................................................................................................... 2
General Safety Precautions .....................................................................................3-6
SPECIFICATIONS
Corded 120 VAC PullzAll ............................................................................................. 7
Cordless 24V DC PullzAll ............................................................................................ 8
INSTRUCTIONS
Utility Pulling Introduction ............................................................................................ 9
How the PullzAll Works ........................................................................................ 10-12
Power Source ....................................................................................................... 13-14
Operating the PullzAll ........................................................................................... 15-18
Accessories .............................................................................................................. 19
Rigging Techniques ................................................................................................... 20
Maintenance & Final Analysis ................................................................................... 21
WARN INDUSTRIES 12900 SE Capps Road
Clackamas, OR 97015
USA
Customer Service:
(800) 543-WARN
(9276)
International: (503) 722-3008
Fax: (503) 722-3000
www.warn.com
Every pulling and lifting situation has the potential for personal injury. In order to
minimize that risk, we ask that you read this basic guide carefully. Please familiarize
yourself with the operation of your PullzAll before using it, and be constantly safety
oriented. In this guide, we will set forth many of the basic rules of safe PullzAll operation.
However, because every pulling/lifting situation is different, your constant good judgment
and consistent focus on safety are of great importance.
PullzAll™ is a trademark of Warn Industries, Inc.
Warn® and the WARN logo are registered trademarks of Warn Industries, Inc.
© 2010 Warn Industries, Inc.
WARN INDUSTRIES * THE BASIC GUIDE TO UTILITY PULLING
2
GENERAL SAFETY PRECAUTIONS
SYMBOL EXPLANATION
Read the instruction manual
Explosion/Bursting Hazard
Fire and Burn Hazard
Never lift load over persons
Do not move persons
Properly seat load in throat of hook
Never apply load to hook tip or latch
Always wear gloves
Finger/Fairlead Crushing Hazard
Always use supplied hookstrap
Hand Piercing/ Cutting Hazard
Hot Surface Hazard
Wind wire rope on top of drum
Do not wind wire rope on bottom of drum
Always wear hearing and eye protection
Shock Hazard
Charger Plug Pinout
WM-PullzAll Wench
Rev.0
WM-PullzAll Wench
Printed on 9/20/13
Page 1 of 32

Summary

General Safety Precautions

Electrical Hazard

Instructions to avoid serious injury or death from electrical hazards.

Falling or Crushing Hazard

Instructions to avoid serious injury or death from falling or crushing hazards.

Chemical and Fire Hazard

Instructions to avoid serious injury or death from chemical and fire hazards.

Moving Parts Entanglement Hazard

Instructions to avoid serious injury or death from moving parts entanglement.

Cut and Burn Hazard

Instructions to avoid serious injury or death from cuts and burns.

Pullzall Specifications

Corded 120 VAC Pullzall Specifications

Technical specifications for the corded 120 VAC Pullzall model.

Cordless 24 V DC PullzAll Specifications

Operating the Pullzall

Pulling or Lifting Procedure

Step-by-step guide for pulling or lifting using a single line rigging technique.

Step 1-10: Operating Procedure

Detailed steps for preparing, powering, and securing the load with the Pullzall.

Step 11-18: Operating Procedure

Steps for laying material over rope, making intentions clear, pulling, and disconnecting.

Warn PullzAll Specifications

General

Power Source	Electric
Pulling Capacity	1, 000 lbs (454 kg)
Cable Material	Steel
Control	Handheld Remote
Rope Type	Wire Rope
Type	Electric
Voltage	24V
Motor	Permanent Magnet
Wire Rope	7/32" diameter
Cable Length	15 ft