Warn VR EVO - User Manual

©2019 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc. 1 105938A0
VR EVO CONTROL MODULE
Removal and Installation Instructions
GENERAL SAFETY PRECAUTIONS
WARNING
IMPACT AND MOVING PARTS ENTANGLEMENT HAZARD
Failure to observe these instructions could lead to severe injury or death
• Always take time to fully read the Instructions and/or Operations Guide, and/or Basic Guide to Winching Techniques, in order to understand your winch and its operations.
• Never lean over battery while making connections.
• Never route electrical cables:
o Across any sharp edges.
o Through or near moving parts.
o Near parts that become hot.
• Always insulate and protect all exposed wiring and electrical terminals.
• Always install terminal boots as directed in installation instructions.
• Always tighten all nuts and bolts securely, per the installation instructions.
• Always perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.
• Always replace all worn or damaged parts before operating.
• Never operate this WARN product with damaged or missing parts.
Read installation and operating instructions thoroughly.
NOTICE
EQUIPMENT DAMAGE
• Always refer to the Installation and Specication Guide, supplied in the winch kit, for all wiring schematics and specic details on how to wire this WARN product to your vehicle.
Read installation and operating instructions thoroughly.
TOOLS REQUIRED
• 4mm Allen Wrench
• 13 mm Wrench
• Phillips Head Screwdriver
TORQUE SPECIFICATIONS
Please use the recommended torque specications when assembling this product unless otherwise specied in the instructions.
FASTENER SIZE FASTENER TORQUE FASTENER SIZE FASTENER TORQUE
lb-ft (N.m) M4 (2) 3
1/4" 8 (11) M5 (4.5) 6
5/16" 17 (23) M6 (7.5) 10
3/8" 30 (40) M8 (18) 25
7/16” 48 (66) M10 (37) 50
1/2" 74 (100)
9/16” 106 (144)
5/8" 148 (200)
3/4” 269 (364)

Summary

General Safety and Preparation

Safety Warnings and Precautions

Crucial safety guidelines to prevent injury or death during operation and installation.

Tools and Torque Specifications

Lists necessary tools and recommended torque values for assembly.

Control Module Removal

Remove Winch and Control Pack Assembly

Steps to disconnect battery, remove winch, and detach control pack from winch.

Separate Control Pack Cover and Module

Instructions for removing the control pack cover and disconnecting the control module.

Control Module Installation

Install New Control Module to Control Pack

Steps to connect the new control module to the control pack and its base plate.

Reassemble and Mount Control Pack to Winch

Procedures for securing the control pack to the winch, mounting the winch, and reconnecting the battery.

Warn VR EVO Specifications

General

Gear Train	3-stage planetary
Clutch	Sliding ring gear
Recommended Battery	650 CCA minimum
Finish	Black Powder Coat
Motor	Series Wound
Control	Remote switch with 12' (3.7m) lead
Fairlead	Roller
Battery Leads	2 gauge, 72 in (1.83m)
Rated Line Pull	10, 000 lbs (4, 536 kg)
Rope	3/8" x 90' (9.5mm x 27.4m)