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Warn Z3500 - Page 16

Warn Z3500
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16
Insert drum bushing, rounded side up, to
plate with openings on either side of the
tab with a light amount of grease.
Check the drum for any tooth or flange
damage, if none install on matting drum
gear.
Replace drive shaft through drum and
gears with retaining ring up to hold drive
shaft spring.
Place motor housing assembly to drive
shaft with slight rotation to align drive
shaft to motor sun gear.
Tighten top tie rod screws and back tie rod
screws to suggested tightness.
Reassemble winch into mounting.
Replace electrical wires to proper
terminals, snug only, do not over-tighten.
With winch in free-spool, pull out three
feet of cable, using hook strap.
Turn clutch to engage position, touch
power in and power out to verify correct
direction of rotation.
WARNING
Moving Parts Entanglement Hazard
Failure to observe these instructions could lead to severe injury or death.
To avoid injury to hands or fingers-
Always keep hands clear of wire rope, hook loop, hook and fairlead opening, during installation,
operation, and when spooling in or out.
Always use supplied hoop strap whenever spooling wire rope in or out, during installation,
operation, to avoid injury to hands or fingers.

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