EasyManua.ls Logo

Warner Electric MCS-204 - User Manual

Warner Electric MCS-204
24 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Tension Control System
MCS-166, MCS-203, MCS-204
Installation & Operation Instructions
P-0257-WE
819-9027
Question and Answer IconNeed help?

Do you have a question about the Warner Electric MCS-204 and is the answer not in the manual?

Summary

Introduction

Specifications

General System Information

Pivot Point Sensors

Information about sensors used for dancer position feedback.

Tension Brakes

Details regarding the Warner Electric tension brakes.

Installation

Installation Control Housings

Guidance for installing control unit housings.

Panel Mounting

Instructions for mounting control units onto panels.

MCS-605-1 Sensing Potentiometer Mounting

Details for mounting the MCS-605-1 pivot point sensor.

System Wiring

System Wiring Precautions

Safety and general guidelines for proper system wiring installation.

MCS-166;MCS-203 Wiring

Wiring connections for the MCS-166 power supply and MCS-203 dancer control.

MCS-166;MCS-204 Wiring

Wiring connections for the MCS-166 power supply and MCS-204 remote/analog control.

MCS-204 Input Configuration

Details various input signal configurations for the MCS-204 control module.

Analog Photoelectric - Roll Follower Wiring

Wiring diagram for analog photoelectric sensors and roll follower connections.

System Start-Up and Adjustment (MCS-166;MCS-203)

Preliminary Set-Up

Initial setup steps for the MCS-166/MCS-203 system, including voltage and switch settings.

Static Adjustment and Check Out

Procedures for checking system operation and performing static adjustments.

Brake-On;Brake-Off Switch Check

Verifying the operation of the brake-on and brake-off switches.

Anti-Residual Adjustment

Adjusting the anti-residual potentiometer for proper brake release.

Frequency Adjustment

Adjusting modulation frequency to eliminate brake hum or howl.

P-I-D Gain Adjustments

Detailed adjustments for Proportional, Integrator, and Differentiator gains.

System Start-Up and Adjustment (MCS-166;MCS-204)

Preliminary Set-Up

Initial setup for the MCS-166/MCS-204 system, including voltage and switch settings.

Static Adjustments and Check Out

Procedures for checking system operation and performing static adjustments for MCS-166/MCS-204.

Anti-residual adjustment

Adjusting the anti-residual potentiometer for proper brake release.

Frequency adjust

Adjusting modulation frequency to eliminate brake hum or howl.

Input Calibration

Procedures for calibrating system inputs for correct output.

Voltage source adjust

Adjusting for minimum and maximum voltage inputs.

Roll follower adjustment

Calibrating the roll follower arm and potentiometer.

Dynamic Adjustments

Making final adjustments for required tensions during operation.

Troubleshooting MCS-203 System

Symptom A: Dancer will not raise from bottom position

Troubleshooting steps for when the dancer fails to lift from its lowest position.

Symptom B: Dancer moves to and remains at, upper limit during initial systems start-up

Diagnosing why the dancer moves to and stays at the upper limit initially.

Symptom C: Dancer moves to and remains at upper limit after operating in a normal running position for a period of time

Troubleshooting issues where the dancer reaches the upper limit after normal operation.

Symptom D: Dancer moves erratically - appears to hunt or oscillate

Identifying and resolving causes of erratic dancer movement and oscillation.

Troubleshooting MCS-204 System

No DC power to the control

Steps to diagnose and resolve lack of DC power to the control system.

Brake is not engaging

Troubleshooting steps when the brake fails to engage.

Brake does not have the torque capacity required for the application

Diagnosing insufficient torque capacity for the brake application.

Brake is not releasing as input level decreases

Steps to resolve issues where the brake does not release properly.

Roll shaft not free to rotate with control off

Checking for free rotation of the roll shaft when the control is off.

Inputs incorrectly connected to control terminals

Verifying correct input connections to the control terminals.

Warner Electric MCS-204 Specifications

General IconGeneral
BrandWarner Electric
ModelMCS-204
CategoryControl Systems
LanguageEnglish

Related product manuals