EasyManua.ls Logo

Wascomat EXSM 230 S User Manual

Wascomat EXSM 230 S
124 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OPERATING & MAINTENANCE MANUAL
EXSM 230 S and 350 S
WARNING: ALL OPERATING AND MAINTENANCE PROCEDURES SHOWN ON THE NEXT
PAGE OF THIS MANUAL MUST BE FOLLOWED DAILY FOR PROPER OPERATION OF
YOUR WASCOMAT MACHINE.
PLEASE ENTER THE FOLLOWING INFORMATION AS IT APPEARS ON THE MACHINE(S)
DATA PLATE(S).
MAKE CERTAIN TO KEEP THIS MANUAL IN A SECURE PLACE FOR FUTURE
REFERENCE.
MACHINE TYPE OR MODEL
MACHINE SERIAL NUMBER(S)
ELECTRICAL CHARACTERISTICS: ________ VOLTS, _______ PHASE,_______ HZ.
438 9030-16/01
02.32

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Wascomat EXSM 230 S and is the answer not in the manual?

Wascomat EXSM 230 S Specifications

General IconGeneral
BrandWascomat
ModelEXSM 230 S
CategoryWasher
LanguageEnglish

Summary

SAFETY AND WARNINGS SIGNS

LOCATED ON THE OPERATING INSTRUCTION SIGN OF THE MACHINE:

Safety and warning signs located on the machine's instruction panel.

LOCATED AT THE REAR OF THE MACHINE:

Safety and warning signs located at the rear of the machine.

LOCATED ON THE DOOR:

Safety and warning signs located on the machine's door.

Safety instructions

Introduction

Technical data

Outline and dimensions

Provides diagrams and measurements for machine dimensions.

Installation

Machine foundation

Details the process and requirements for creating a machine foundation.

Mechanical installation

Steps and guidelines for the mechanical setup of the machine.

Electrical installation

Procedures and considerations for connecting the machine electrically.

Connection of external units (optional equipment)

Instructions for connecting optional external equipment to the machine.

Water connections

Details on how to connect the machine to water supplies.

Drain connection

Instructions for properly connecting the machine's drain hose.

Steam connection (optional steam heating)

Guidelines for connecting the optional steam heating system.

Installing top-mount manifold for connection of liquid supplies

Procedure for installing the liquid supply manifold on the machine.

Function control and safety checklist

Safety rules

Mechanical and electrical design

General

Overview of the machine's general design and components.

Main units

Identifies and describes the primary functional units of the machine.

Machine construction

Details the materials and assembly of the machine's outer shell and inner cylinder.

Back gable and bearing

Describes the construction and lubrication of the back gable and bearing assembly.

Description

Explains the components and function of the machine's door lock mechanism.

Door lock control unit

Details the function and operation of the door lock control unit.

Error indication patterns

Explains the LED flash patterns used to indicate machine errors or faults.

Motor control unit, microprocessor-controlled

Describes the microprocessor-controlled motor control unit and its functions.

Supply unit

Details the components of the machine's electrical supply unit.

Motor

Describes the machine's motor, its control, and features.

Repair instructions

Provides guidance for troubleshooting common motor and bearing issues.

Motor control unit E10

Identifies connectors and functions for the E10 motor control unit.

Motor control unit

Explains the communication and operation of the motor control unit.

Fault-finding

Error indication patterns, green LED

Describes the green LED indicators for normal operation and current limiting.

Extraction

Imbalance measurement

Explains how the system monitors and handles load imbalance during extraction.

Supply injection valve

Repair instructions

Provides instructions for troubleshooting and repairing supply injection valves.

Inlet valve

Describes the construction and operation of the inlet valve.

Description

Details the main parts and self-clearing design of the drain valve.

Instructions for repair

Guidance on cleaning and repairing the drain valve, and motor replacement notes.

Tensioning of return spring

Step-by-step instructions for tensioning the return spring in the valve housing.

Soap supply box

Describes the three-compartment soap supply box and its usage.

Operating instructions

Explanation of control panel

Details the buttons, symbols, and display on the machine's control panel.

Washing

Step-by-step guide on how to select a program and start the washing process.

For coin-operated machines

Specific instructions for operating the machine using coins for payment.

Troubleshooting

Provides checks for common issues when the machine fails to start.

Programming

Coin-operated machines

Instructions for programming prices and settings for coin-operated machines.

Price programming

Detailed steps for setting the prices for different wash programs.

Wash programs

Hospitality wash formulas

Lists wash formulas tailored for hospitality environments like hotels and restaurants.

Healthcare wash formulas

Lists wash formulas designed for healthcare facilities like nursing homes and hospitals.

Shirt laundry formulas

Lists specific wash programs for different types of shirts.

Mechanical and electrical design

Electronic program control unit

Describes the electronic control unit, its inputs, outputs, and microprocessor functions.

Operating time, accumulated coin value, EPROM no.

How to check machine operating time, coin value, and EPROM part number.

To check in service mode

Steps to enter service mode and check accumulated operating time.

Program EPROM part no. (check in service mode)

Procedure to retrieve the Program EPROM part number from service mode.

Level control

Description of the level control system and how to check its function.

Checking functioning and fault location

Steps for authorized personnel to check the level control and identify faults.

Service program

Built-in service program

Overview of the service program for function checking and fault-finding.

Error codes

A summary of error codes and their potential causes and actions.

Trouble shooting

Indication of faults/errors

How faults and errors are indicated on the control panel display.

Error codes

Detailed list of error codes, their symptoms, fault-finding steps, and causes/actions.

Troubleshooting Error Code 01E

Guide for diagnosing and resolving error code 01E related to water level.

Troubleshooting Error Code 02E

Guide for diagnosing and resolving error code 02E related to door status switch.

Troubleshooting Error Code 03E

Guide for diagnosing and resolving error code 03E related to door lock.

Troubleshooting Error Code 06E

Guide for diagnosing and resolving error code 06E related to water level sensing.

Troubleshooting Error Code 07E

Guide for diagnosing and resolving error code 07E related to water level safety.

Troubleshooting Error Code 10E

Guide for diagnosing and resolving error code 10E related to water level after drain.

Troubleshooting Error Code 12E

Guide for diagnosing and resolving error code 12E related to EPROM reading.

Troubleshooting Error Code 14E

Guide for diagnosing and resolving error code 14E related to level system calibration.

Troubleshooting Error Code 17E

Guide for diagnosing and resolving error code 17E related to door lock/status switch.

Troubleshooting Error Code 20E

Guide for diagnosing and resolving error code 20E related to interlock signal.

Troubleshooting Machine 'Dead' Display

Steps for diagnosing a machine that is completely dead or has a blank display.

Troubleshooting Blank Display

Steps for diagnosing a blank display on an otherwise working machine.

Maintenance

Daily

Daily checks and cleaning procedures for the machine.

Weekly

Weekly maintenance tasks, including cleaning the drain valve.

Every three months

Quarterly maintenance checks, including V-belt and leak checks.

Trouble-shooting

If machine does not start

Checks to perform when the machine fails to start.

If water does not drain

Troubleshooting steps for issues related to water not draining from the machine.

If machine does not extract

Steps to diagnose and fix issues with the machine not extracting properly.

If motor does not operate at wash speed.

Troubleshooting steps when the motor does not run at the correct wash speed.

If machine runs slowly on wash speed or there is a slapping or thumping noise:

Diagnosing and resolving slow wash speeds or unusual noises.

If a metallic noise can be heard at rear of machine:

Steps to address metallic noises originating from the rear of the machine.

If the door is leaking:

How to check and fix leaks around the machine door.

If there is leaking around the glass.

Procedures for fixing leaks around the door glass.

If water does not enter the machine.

Troubleshooting steps when the machine fails to fill with water.

If water continues to fill without stopping.

Steps to take if the machine continues to fill with water indefinitely.

If water continues to flow without filling machine.

Troubleshooting when water flows out without the machine filling.

If machine vibrates excessively:

Instructions for tightening mounting bolts to reduce excessive machine vibration.

Related product manuals