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Wascomat W655 Classic - User Manual

Wascomat W655 Classic
132 pages
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DOC. NO. 438.9205-85/07 EDITION 49.2004
W620, W630, W640,
W655, W675
Classic
SERVICE MANUAL
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Summary

Service Personnel Safety Notices

Installation Warnings

Installation risks and warnings for service personnel.

Electrical Safety

Precautions regarding high voltage and electrical shock hazards.

Personal Safety Precautions

Warnings about moving parts and sharp edges causing injury.

Manual Usage Guidelines

Guidance for qualified personnel on using the service manual.

Safety and Warning Signs

Important Safety Instructions

Owner, Operator, and Dealer Notices

Chapter 1: Safety Precautions

Chapter 2: Technical Data

Machine Specifications

Detailed technical specs: drum volume, speed, weight, and electrical characteristics.

Water and Steam Connections

Connection requirements for water and steam, pressure limits, and capacities.

Chapter 3: Machine Presentation

Machine Model Overview

Overview of models, drum volumes, and general machine features.

Functional Components

Description of key machine components and their functions.

Programme Unit

Function and control of the electromechanical programme unit.

Door Lock System

Operation and safety features of the electro-mechanical door lock.

Heating Systems Explained

Details on electric and steam heating systems and their components.

Detergent and Drain Systems

Description of detergent compartment and diaphragm drain valve.

Chapter 11: Regular Maintenance

Chapter 21: Control Unit

Control Unit Components

Front and rear control unit parts and their roles.

Front Control Unit Functions

Programme unit, level guard, thermostat, and switch functions.

Program Selector Jumpers

Jumper settings for program selector card OG01.

Program OL02 Configuration

Jumper settings for configuring program OL02.

Program OL03 Configuration

Jumper settings for configuring program OL03.

Option Card Use

Functionality and use of the option card with program OL03.

Wash Program Parameter Adjustment

Modifying wash programs via option card jumpers.

Chapter 26: Level Control

Level Switch Operation

How the level switch monitors water levels using air pressure.

Water Level Checks

Procedures for checking water levels and troubleshooting.

Chapter 27: Thermostat

Thermostat Details

Thermostat range, sensor medium, and operational principle.

Thermostat Replacement

Instructions for replacing the thermostat sensor.

Chapter 29: Door and Door Lock

Door Lock Components

Actuator, micro switch, and controller of the door lock.

Door Locking Process

Conditions and checks for proper door locking.

Door Unlocking Process

Conditions and checks for proper door unlocking.

Door Lock Error Indicators

Interpreting LED indicators for door lock errors.

Door Lock Control Signals

Inputs/outputs for voltage supply, level guard, and motor control.

Emergency Door Opening

Procedure for manually opening the door lock.

Replacing Door Lock

Step-by-step guide for replacing the door lock.

Chapter 30: Motor

Motor Description

Motor mounting, operation, and overload protection.

Motor Wiring Diagrams

Wiring for single and three-phase motor configurations.

Motor Replacement

Procedure for motor disassembly and replacement.

Drive Belt Tension

Adjusting drive belt tension for optimal performance.

Chapter 38: Drain Valve

Drain Valve Function

Description and operation of the drain valve using water pressure.

Drain Valve Repair

Procedures for drain valve disassembly and replacement.

Chapter 39: Detergent Compartment

Chapter 40: Heating

Electric Heating System

Description of electric heating elements and components.

Steam Heating

Function and control of the steam heating system.

Heating Element Replacement

Steps for replacing heating elements.

Chapter 41: Coin Meter

Setting Wash Prices

Instructions for setting wash prices via coin meter switches.

Programming Price

Calculating and setting prices based on coin ratios.

Price Reduction Configuration

Using switch S3 to configure price reductions.

Chapter 42: Pulley and Bearing Replacement

Pulley Tool Kit

List of tools for pulley and bearing replacement.

Pulley Removal

Procedure for removing the pulley from the shaft.

Bearing Replacement

Instructions for replacing bearings in the pulley housing.

Bearing Kits

Catalog of bearing kits for different machine models.

Wascomat W655 Classic Specifications

General IconGeneral
BrandWascomat
ModelW655 Classic
CategoryWasher
LanguageEnglish

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