Watson-Marlow 530 Du User Manual

530 Du/DuN Operating Manual
m-530dun-gb-01 1
Contents
1 Declaration of conformity 4
2 Declaration of incorporation 5
3 When you unpack your pump 6
3.1 Unpacking your pump 6
3.2 Packaging disposal 6
3.3 Inspection 6
3.4 Components supplied 6
3.5 Storage 6
4 Information for returning pumps 7
5 Peristaltic pumps - an overview 8
6 Warranty 9
7 Safety notes 10
8 Pump specifications 13
8.1 Specification ratings 13
8.2 Weights 13
8.3 Pumphead options 14
9 Good pump installation practice 15
9.1 General recommendations 15
9.2 Dos and don'ts 16
10 Pump operation 17
10.1 Keypad Layout and Key IDs 17
10.2 Starting and stopping 18
10.3 Using up and down keys 18
10.4 Maximum speed 18
10.5 Change rotation direction 18
11 Connecting to a power supply 19
11.1 Conductor colour coding 20
12 Start-up check list 21
13 Control wiring 22
13.1 Upper D-connector 22
13.2 Lower D-connector 22

Watson-Marlow 530 Du Specifications

General

Pump Type	Peristaltic
Motor Type	Brushless DC
Number of Channels	1
Control Options	Manual
Power Supply	100-240 V AC
Operating Temperature	5°C to 40°C
Hose Inner Diameter	0.5 to 9.6 mm

Summary

Safety Notes and Warnings

Pump Specifications

Good Pump Installation Practice

General Recommendations

Guidelines for optimal pump placement, environment, and basic operational setup.

Pump Operation

Keypad Layout and Key IDs

Starting and Stopping

Instructions for initiating and halting pump operation.

Connecting to Power Supply

Start-Up Checklist

Control Wiring

Upper D-Connector

Wiring details and pinouts for the upper D-type connector.

Lower D-Connector

Wiring details and pinouts for the lower D-type connector.

Standard 25-Way D: Inputs and Outputs

Description of input/output functions and signal responses for the 25-way D connector.

Standard 25-Way D: Power Supply Limits

N-Modules Standard and SCADA

Standard N-Module

Wiring information and cable recommendations for the Standard N-Module.

SCADA N-Module

Wiring information, cable recommendations, and voltage limits for the SCADA N-Module.

Standard 9-Way D: RS232 Use

Network Commands and Protocol

New Enhanced Protocol

First Time Pump Setup

First-Time Start-Up Defaults

Mode Menu Selection

Manual Mode Operation

Start

Stop

Increasing and Decreasing Flow Rate

Guide on adjusting the pump's flow rate using the up/down keys.

MAX Function (Manual Mode Only)

Flow Calibration

Setting the Flow Calibration

Steps to calibrate the pump's flow rate measurement.

Analog Mode Operation

Analog Calibration

Procedure to calibrate analog input signals for pump control.

Calibrate Input 1

Steps to select and configure the first analog input signal.

Calibrating the Scaling Input

Steps to scale the pump speed based on analog input signals.

Setting a High Signal

Setting the high signal value for scaling input calibration.

Setting High Flow Calibration

Setting a Low Signal

Setting the low signal value for scaling input calibration.

Setting Low Flow Calibration

Network Mode Configuration

Network Settings

MemoDose Mode

To Configure MemoDose

Master Dose

Main Menu and Settings

Security Settings

Options for keypad lock, PIN protection, and user access levels.

General Settings

Configuration for auto-restart, flow units, pump label, and pumphead type.

Control Settings

Settings for speed limit, run hours reset, and output/input configuration.

Configure Outputs

How to set the function and logic state for pump outputs.

Configure Inputs

How to configure the logic state for pump inputs.

Troubleshooting Pump Issues

Leak Detection

Error Codes

Table of error codes, their conditions, and suggested actions.

Drive Maintenance and Spares

Pumphead and Tube Replacement

Pumphead Replacement

Step-by-step guide for replacing the pumphead.

Continuous Tubing

Tube Elements