Watson-Marlow 530 Bp - User Manual

530 Bp/BpN Installation, operating, and maintenance manual
m-530bpn-en-08.1 1
Contents
1 Declaration of conformity 4
2 Declaration of incorporation 5
3 When you unpack your pump 6
3.1 Unpacking your pump 6
3.2 Packaging disposal 6
3.3 Inspection 6
3.4 Components supplied 6
3.5 Storage 6
4 Information for returning pumps 7
5 Peristaltic pumps - an overview 7
6 Warranty 8
7 Safety notes 9
8 Pump specifications 12
8.1 Specification ratings 12
8.2 Weights 12
8.3 Pumphead options 13
9 Good pump installation practice 14
9.1 General recommendations 14
9.2 Dos and don'ts 15
10 Pump operation 16
10.1 Keypad Layout and Key IDs 16
10.2 Starting and stopping 17
10.3 Using up and down keys 17
10.4 Maximum speed 17
10.5 Change rotation direction 17
11 Connecting to a power supply 18
11.1 Conductor colour coding 19

Summary

Warranty

Safety notes

Pump specifications

Specification ratings

Technical details like temperature, voltage, current, IP rating.

Weights

Weight specifications for different pump configurations.

Good pump installation practice

General recommendations

Guidance on siting, airflow, and general installation best practices.

Dos and donts

Practical advice on what to do and avoid during pump installation.

Pump operation

Keypad Layout and Key IDs

Explanation of the pump's control interface and button functions.

Starting and stopping

Instructions on how to start and stop the pump using the control interface.

Connecting to a power supply

Conductor colour coding

European and North American conductor color conventions for electrical connections.

Wiring the US NEMA module

Guidance on wiring the pump's NEMA module, including port details and adaptors.

Start-up check list

Control wiring

Upper D-connector

Pinout and wiring recommendations for the upper D-connector.

PROFIBUS

Wiring details for PROFIBUS communication using a 9-way D connector.

Switching the pump on for the first time

Selecting the display language

Steps to choose the operating language for the pump display.

Mode menu

Manual

START

Procedure to start the pump in manual mode.

STOP

Procedure to stop the pump in manual mode.

Flow calibration

Setting the flow calibration

Step-by-step guide to calibrate the pump's flow rate.

PROFIBUS mode

MODE menu

Accessing PROFIBUS mode via the main menu and selecting the mode.

Manual mode operation when PROFIBUS is enabled

How the pump behaves in manual mode when PROFIBUS communication is active.

PROFIBUS mode

Enabling or disabling PROFIBUS control and setting the station address.

Main menu

Security settings

Configuring keypad lock, PIN protection, and user access levels.

General settings

Adjusting parameters like auto-restart, flow units, and pump labeling.

Troubleshooting

Leak detection

Information on how to identify and respond to detected leaks.

Error codes

A list of internal error codes and suggested actions for resolution.

Pumphead replacement

Pumphead replacement

Step-by-step instructions for replacing the pumphead unit.

Tube replacement

Continuous tubing

Procedure for replacing continuous tubing in different pump models.

Tube elements

Guidance on replacing specific tube elements based on pressure rating and type.

Ordering information

Pump part numbers

Coding system and options for ordering pump models and configurations.

Tubing and element part numbers

Part numbers for various tubing materials and sizes for different pumpheads.

Pumphead spares

List of spare parts available for pumphead assemblies.

Pumping accessories

Details of compatible accessories like cables, switches, and kits.

Performance data

Performance curves

Graphical representation of pump flow rates versus suction and discharge pressures.

Watson-Marlow 530 Bp Specifications

General

Type	Peristaltic Pump
Pressure	Up to 2 bar
Motor Type	Brushless DC
IP Rating	IP31
Power Supply	50/60Hz
Control	Manual, Remote
Hose Inner Diameter	0.5 mm to 9.6 mm
Pumphead	520R
Material	Various (dependent on tubing)