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Watson-Marlow 505L - User Manual

Watson-Marlow 505L
100 pages
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530 Bp/BpN Installation, operating, and maintenance manual
m-530bpn-en-08.1 1
Contents
1 Declaration of conformity 4
2 Declaration of incorporation 5
3 When you unpack your pump 6
3.1 Unpacking your pump 6
3.2 Packaging disposal 6
3.3 Inspection 6
3.4 Components supplied 6
3.5 Storage 6
4 Information for returning pumps 7
5 Peristaltic pumps - an overview 7
6 Warranty 8
7 Safety notes 9
8 Pump specifications 12
8.1 Specification ratings 12
8.2 Weights 12
8.3 Pumphead options 13
9 Good pump installation practice 14
9.1 General recommendations 14
9.2 Dos and don'ts 15
10 Pump operation 16
10.1 Keypad Layout and Key IDs 16
10.2 Starting and stopping 17
10.3 Using up and down keys 17
10.4 Maximum speed 17
10.5 Change rotation direction 17
11 Connecting to a power supply 18
11.1 Conductor colour coding 19

Table of Contents

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Summary

Warranty Terms

Safety Notes and Symbols

Understanding Safety Symbols

Explanation of hazard, warning, and safety symbols used in the manual.

General Safety Precautions

Lifting and Electrical Safety

Guidelines for safe lifting, handling fuses, and mains power connections.

Fluid Handling and Operational Safety

Hazardous Fluids and ATEX Compliance

Precautions for handling hazardous fluids and product ATEX directive status.

Auto-Restart and Remote Control Safety

Warnings regarding auto-restart features and remote command operation.

Pumphead Safety Procedures

Safety steps before opening pumphead guards and operator protection.

Pump Specifications

Pump Installation Practices

Pump Installation Dos and Donts

Pump Operation Controls

Keypad Layout and Functions

Identification and explanation of keypad buttons and their functions.

Basic Pump Operations

Connecting to Power Supply

Voltage Selection and Wiring

Setting voltage selectors and making suitable mains electricity connections.

Power Supply Safety Notes

Recommendations for surge suppression, cable rating, and disconnection access.

Electrical Connections and Screening

Start-up Checklist

Control Wiring and PROFIBUS

PROFIBUS Integration and GSD File

Integrating pumps into PROFIBUS networks using GSD files.

User Parameter Data Configuration

Setting pump parameters via the PROFIBUS GSD file.

PROFIBUS Data Exchange

Structure of cyclic data exchange between pump and master.

PROFIBUS Error Handling

Diagnosing and handling PROFIBUS bus errors and communication issues.

PROFIBUS Wiring Standards

Guidelines for correct PROFIBUS cable bends and wiring practices.

Initial Pump Setup

Default Operational Parameters

Overview of the pump's preset parameters upon first startup.

Mode Menu Navigation

Manual Pump Operation

Starting and Stopping Pump

Procedures for starting and stopping the pump in manual mode.

Flow Rate Calibration

PROFIBUS Mode Operation

Assigning PROFIBUS Station Address

Setting the unique station address for PROFIBUS communication.

Diagnosing PROFIBUS Errors

Identifying and understanding PROFIBUS communication errors.

PROFIBUS GSD File Details

System Settings and Configuration

Security Settings Management

Configuring keypad lock, PIN protection, and user access levels.

General Settings Configuration

Adjusting auto-restart, flow units, pump labels, and restoring defaults.

Troubleshooting Pump Issues

Leak Detection and Error Codes

Identifying leaks and understanding internal error codes and their actions.

Pumphead Replacement Procedure

Tube Replacement and Elements

Product Ordering Information

Pump Performance Curves

Watson-Marlow 505L Specifications

General IconGeneral
BrandWatson-Marlow
Model505L
CategoryWater Pump
LanguageEnglish

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