Wayne MSR User Manual

WAYNE COMBUSTION
SYSTEMS
801
GLASGOWAVE.
FORT WAYNE, IN
46803
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ELECTRIC
SHOCK
HAZARD
HIGH VOLTAGES ARE
PRESENT
IN THIS EQUIPMENT,
FOLLOW
THESE RULES TO AVOID ELECTBIC SHOCK.
A
Use
only
a
properly
grounded
circuit. A
ground
fault
interrupter
is recommended.
A Do not spray water
directly on burner.
A Turn
off
power
before servicing.
A
Read the
owner's manual before using.
c
OVERHEATING
HAZARD
SHOULD OVERHEATING
OCCUR:
A Shut
off
the
manual
oil
valve
to the appliance.
A Do not shut off the control
switch to the oumo or blower.
NEVER ATTEMPT
TO USE
GASOLINE AS A FUEL FOR
THIS BURNER, AS
IT
IS MORE COMBUSTIBLE AND
COULD
RESULT IN A SERIOUS EXPLOSION.
MODET MSR
SPECIFIGATIOI{S
FIRING
CAPACITIES MODEL MSR
FOR VOUR
SAFETY
DO NOT STORE OR USE GASOLINE OR
OTHER
FLAMMABLE VAPORS
AND
LIQ-
UIDS
IN
THE
VICINITY
OF THIS OR ANY
OTHER APPLIANCE.
O.5O TO 2.75
GALLONS
PER
HOUR
70,000
To 385,000 BTU/HR TNPUT
FUELS
Use No. 1 or No. 2 Heating
Oil
(ASTM
D-396),
Kerosene, Diesel
& JP8 Jet Fuel.
-
NEVER attempt to
use
gasoline
as a fuel
for
your
burner,
as it
is
more combustible and could result in a seri-
ous explosion.
ELECTRICAL
Power
Supply ..........tt 5V I6OHZ/
1 PH
Motor.....,...
,..........,..3450 RPM,
N.E.M.A. 48 Flange, Manual Reset
Overload Protection
lgnition.......
,.,..,..,..,..10,000V I
23MA secondary, Continuous
Duty-Shielded, Interrupted
Duty Shielded Transformer,
or Solid-State lgnition
System,
DTMENSTONS
(STANDARDI
FUEL PUMPS
HEIGHT.....
..............11%" Suntec or
Danfoss
-
Single Stage Standard
wlDrH
............. ....tsvj:'
MOUNTTNG
DEPTH......
................6%"
"
Rigid Flange, Adjustable Flange,
or
Base
Mount
INSTALLATION OF
BURNER
INSTALLATION
OF THE BURNER MUST
BE DONE
BY A
QUALIFIED
INSTALLER IN ACCORDANCE WITH REGULATIONS OF THE NATION.
AL FIRE PROTECTION
STANDARD FOR
OIL-BURNING
EOUIPMENT, NFPA NO. 31,
AND IN
COMPLETE
ACCORDANCE WITH ALL LOCAL
CODES AND AUTHORITIES HAVING
JURISDICTION.
A
QUALIFTED INSTALLER
tS THE
PERSON
WHO IS RESPONSIBLE FOR
THE INSTALLATION AND ADJUSTMENT OF
THE
EQUIPMENT
ANQ WHO
lS
LTCENSED
TO TNSTALL
O|L-BURNTNG
EOUIPMENT tN ACCORDANCE
WrTH ALL CODES
AND
ORDINANCES.
WARRANTY
IS
VOIDED
IF
NOT INSTALLED BY
SERVICE
PEHSON.
THESE
INSTRUCTIONS SHOULD
BE AFFIXED TO
THE BUHNER
OR
ADJACENT TO THE HEATING
APPLIANCE.

Wayne MSR Specifications

General

Brand	Wayne
Model	MSR
Category	Burner
Language	English

Summary

Safety Warnings and Specifications

Electric Shock Hazard

High voltages present; follow rules to avoid shock, use grounded circuit, avoid water spray.

Overheating Hazard

Procedures for overheating; shut off manual oil valve, not pump/blower.

Gasoline Fuel Warning

Never use gasoline; it is highly combustible and could cause a serious explosion.

Model MSR Specifications

Model MSR Firing Capacities

Lists firing capacities for Model MSR in Gallons Per Hour (GPH) and BTU/HR.

Model MSR Approved Fuels

Specifies approved fuels (Heating Oil, Kerosene, Diesel, JP8) and warns against gasoline.

Model MSR Electrical Details

Details power supply, motor specs (RPM, overload protection), and ignition system.

Burner Installation Requirements

Emphasizes installation by a qualified, licensed technician per NFPA and local codes.

System Approvals, Information, and Requirements

Combustion Chamber Selection

Discusses refractory/Fiber Fax chambers, placement, and stainless steel precautions.

Fuel Unit and Oil Line Installation

Explains single/two-pipe systems, by-pass plug, copper tubing, fittings, and filters.

Wiring Compliance

Combustion Air Requirements

Ensures sufficient air for combustion, details opening sizes and ventilation.

Chimney, Draft, Nozzles, and Startup

Draft Regulator Adjustment

Burner Pre-Start Checks

Ensure main switch off, tank filled, valves open, controls set for operation.

Initial Air Adjustment and Priming

Open air band, prime pump, and make initial air adjustment for a clean flame.

Combustion Test Kit Usage

Use kit for smoke, CO2, and draft readings for optimal performance.

Post-Adjustment Checks

Electrode Settings Check

Air Tube Assembly and Gun Installation

Air Tube Assembly to Chassis

Nozzle Installation and Drawer Assembly

Nozzle Centering and Electrode Clearance

Air Tube and Gun Assembly Details

Electrode Adjustments

Model MSR-DC Key Specifications

MSR-DC Firing Capacities

MSR-DC Approved Fuels

Specifies approved fuels and warns against gasoline, garbage, and waste oil.

MSR-DC Electrical Details

DC Oil Burner Electrical Guidelines

Generator capability, battery type, cabling, connections, temperature effects on amp draw.

MSR-DC Burner Installation

Emphasizes installation by a qualified technician per NFPA and local codes.

Fuel Systems, Piping, and Wiring (MSR-DC)

MSR-DC Fuel Unit and Piping

MSR-DC Wiring Compliance

Combustion Air for Pressure Washers

Details air requirements for confined spaces and tight construction.

MSR-DC Nozzle and Air Parts Selection

Recommends using specified parts and firing rate range for MSR-DC.

Detailed Starting Procedure Steps

Gun Assembly Removal and Installation

Nozzle Installation and Electrode Positioning

Startup Preparation Steps

Calibrate analysis equipment, install gauges, set air band shutter to 25% open.

Burner Ignition and Warm-up

Prime pump, check pressure/vacuum, ignition, and initial fire.

Burner Ignition, Checks, and Maintenance (MSR-DC)

Flue Gas Checks

Check CO2, O2, and smoke levels in flue gas for optimal combustion.

MSR-DC Electrode Settings Check

MSR-DC Air Tube and Gun Assembly Details

MSR-DC Air Tube and Gun Assembly Parts

MSR-DC Electrode Adjustments