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Wayne HS User Manual

Wayne HS
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WAYNE COMBUSTION SYSTEMS
801 GLASGOW AVE.
FORT WAYNE, IN 46803
PHONE: (260) 425-9200
(800) 443-4625
FAX: (260) 424-0904
HS
Oil
Burner
Manual: 21663
Revision 15
Publication Date: 7/26/2011
Firing Capacity:
70,000 – 420,000 BTU/HR
0.50 – 3.00 GPH
(additional hardware required to fire above 2.50 GPH)
Electrical:
Power Supply..............115V / 60Hz / 1-Phase
Motor...............................................3450 RPM
Ignition...................................10,000V / 23mA
Fuels:
No.1 or No.2 heating oil, diesel, B5, kerosene,
or JP8 Jet Fuel
Dimensions (Standard):
Height.....................................................12 ½”
Width......................................................12 ⅞”
Depth........................................................7 ¾”
Center Line of Tube to Floor.........................7”
INSTALLATION OF BURNER
INSTALLATION OF THE BURNER MUST BE DONE BY A QUALIFIED INSTALLER IN ACCORDANCE WITH REGULATIONS OF THE NATIONAL
FIRE PROTECTION STANDARD FOR OIL-BURNING EQUIPMENT, NFPA NO. 31, AND IN COMPLETE ACCORDANCE WITH ALL LOCAL CODES
AND AUTHORITIES HAVING JURISDICTION.
INCORRECT INSTALLATION, ADJUSTMENT, OR MISUSE OF THIS BURNER COULD RESULT IN DEATH, SEVERE
PERSONAL INJURY, OR SUBSTANTIAL PROPERTY DAMAGE AND WILL VOID THE WARRANTY.
A QUALIFIED INSTALLER IS THE PERSON WHO IS RESPONSIBLE FOR THE INSTALLATION AND ADJUSTMENT OF THE EQUIPMENT AND
WHO IS LICENSED TO INSTALL OIL-BURNING EQUIPMENT IN ACCORDANCE WITH ALL CODES AND ORDINANCES.
THESE INSTRUCTIONS SHOULD BE AFFIXED TO THE BURNER
OR ADJACENT TO THE HEATING APPLIANCE.
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Wayne HS Specifications

General IconGeneral
BrandWayne
ModelHS
CategoryBurner
LanguageEnglish

Summary

Wayne HS Oil Burner Introduction

Wayne Combustion Systems Company Details

Company address, phone, and fax information for Wayne Combustion Systems.

HS Oil Burner Key Specifications

Firing capacity, electrical requirements, fuel types, and dimensions of the HS oil burner.

Critical Installation Safety Warnings

DANGER and WARNING statements regarding burner installation and operation.

General Information and Safety

Homeowner Guidance and Service

Guidance for homeowners on burner operation and recommended service.

Understanding Hazard Symbols

Definitions and explanations of DANGER, WARNING, CAUTION, and NOTICE symbols.

Product General Specifications

Detailed specifications including firing rate, fuels, electrical, and dimensions.

Essential Safety Precautions

Critical safety advice on electrical shock, overheating, fuel use, and installation risks.

Prepare Installation Site

Site Preparation and General Notes

Ensuring adequate space, clean flue passages, and proper chimney setup.

Combustion Chamber Guidelines

Requirements for combustion chamber type, size, and installation details.

Fuel System and Air Supply Preparation

Fuel Pump and Line Installation

Guidelines for fuel pump operation, fuel lines, and filter requirements.

Fuel Tank and Air Requirements

Regulations for fuel tanks and air supply for combustion.

Chimney and Draft Regulator Setup

Recommendations for chimney design and draft regulator installation.

Prepare Burner Components

Gun Assembly Removal Procedure

Step-by-step instructions for safely removing the gun assembly.

Nozzle Installation and Handling

Proper procedures for installing and handling burner nozzles.

Burner Component Adjustments

Electrode Settings Adjustment

Correct spacing and alignment for burner electrodes for reliable ignition.

Burner Assembly and Wiring

Gun Assembly Installation

Instructions for correctly installing the gun assembly into the burner.

Air Cone Position Calibration

Procedure to calibrate the air cone position for optimal combustion.

Wiring Diagrams and Compliance

Wiring guidelines and compliance with electrical codes for burner installation.

Starting Procedure

Initial Burner Startup Steps

Steps to follow for the initial startup of the oil burner.

Fine-Tuning Combustion Settings

Adjusting air and fuel for optimal combustion efficiency and low smoke.

Setting Combustion Efficiency and Final Checks

Adjusting for Optimal Combustion

Using CO2 and smoke readings to achieve efficient combustion.

Final Inspection and System Checks

Verifying all settings, controls, and connections are correct after adjustments.

Burner Maintenance

Scheduled Maintenance Tasks

Routine maintenance including motor oiling, filter, and nozzle replacement.

Blower Wheel Replacement Guidelines

Procedure and spacing checks for blower wheel and motor replacement.

Suntec Pump Installation Details

Information on mounting positions, vacuum checks, and pump installation.

Pressure Check and Solenoid Wiring

Performing Pressure Checks

Correct procedures for checking pump and nozzle pressures.

Solenoid Oil Valve Wiring

Wiring diagrams for the solenoid oil valve and its connection.

Fuel Piping Systems

One-Pipe System (Model A)

Instructions for setting up a one-pipe fuel system, including bleeding.

Two-Pipe System (Models A & B)

Guidelines for installing two-pipe fuel systems with bypass plug.

Strainer and Nozzle Selection

Two-Stage, Two-Pipe Line Lengths

Table detailing maximum line lengths for two-stage, two-pipe systems.

Choosing the Correct Nozzle

Guidance on selecting nozzle types, sizes, and spray angles.

Spray Angle Recommendations

Nozzle Flow Rate Effects

Table showing how pressure affects nozzle flow rates.

Matching Spray Angle to Chamber

Suggested spray angles for different combustion chamber types and sizes.

Oil Primary Specifications

101343-SER Control Features

Features of the 101343-SER oil primary control, including recycle and lockout.

Diagnostic LED and Cad Cell Resistance

Interpreting diagnostic LED states and checking cad cell resistance.

Technical Specifications

Timing and Electrical Ratings

Timing parameters, input/output electrical ratings, and wire color codes.

Environmental and Approval Ratings

Operating ambient temperature, humidity, and agency approvals.

Burner Replacement Parts

HS Model Part Breakdown

Illustrated parts list for the HS model burner with part numbers.

Gun Assembly Components

Specific parts breakdown for the gun assembly.

Wayne Fuel Blend Safety Information

Kerosene Handling Precautions

Safety precautions for handling kerosene, including vapor hazards.

First Aid Measures for Exposure

First aid procedures for inhalation, skin, eye contact, and ingestion.

Wayne Limited Warranties

Warranty Coverage and Conditions

Terms and conditions for oil and gas burner limited warranties.

Warranty Exclusions and Limitations

Limitations, exclusions, and implied warranty disclaimers for burner products.

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