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Webasto DW 80 User Manual

Webasto DW 80
24 pages
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Webasto DW 80 Specifications

General IconGeneral
BrandWebasto
ModelDW 80
CategoryHeater
LanguageEnglish

Summary

1. Technical Data

Technical Data of Heaters

Detailed specifications for the DW 80 coolant heater, including heat output and fuel type.

2. General Description

Heater Component Overview

Overview of Webasto DW 80 heater components like heat exchanger, burner, and fan.

3. Description of Operation

Heater Switching On Procedure

Step-by-step instructions for initiating the Webasto heater's operation.

Heating Operation Modes

Details on how the heater functions in full heat, low heat, and cycling modes.

Heater Switching Off Procedure

Process for safely shutting down the heater, including the purge cycle.

Fault Lock-out Conditions

Information on causes of fault lock-out and how to reset the system.

4. Heater Components

4.4 Temperature Sensor

Temperature Sensor Function and Testing

Explains the temperature sensor's function, its effect on switching steps, and testing methods.

4.5 Overheat Thermostat

Overheat Thermostat Function and Reset

Describes the overheat thermostat's protective function, switching points, and reset procedure.

4.6 Flame Detector

Flame Detector Function and Testing

Details the flame detector's role in monitoring combustion and its testing procedures.

4.10 Electronic Control Unit

Electronic Control Unit Functionality

Details the control unit's function, fault coding, and storage temperature limits.

4.11 Coolant Circulating Pump

Coolant Pump Function and Maintenance

Explains the coolant pump's function, testing, and the importance of preventing dry runs.

4.12 Fuel Pump

Fuel Pump Function and Checks

Details the fuel pump's function, pulsing frequency, and post-replacement CO2 checks.

5. Electrical Diagrams

Wiring Diagram with On/Off Switch

Illustrates the complete wiring layout for basic heater operation.

Wiring Diagram with 72 H Timer

Shows the wiring connections required when using a 72-hour timer for operation.

6. Trouble Shooting

Manual Fault Finding Guide

Systematic approach to identifying issues based on symptoms in electrical, coolant, fuel, and air systems.

6.2 Self-Diagnostic System

Using Self-Diagnostic Blinking Codes

Explanation of how the heater's indicator light provides fault codes via blinking signals.

6.3 Quick Check

6.4 Fault Finding with Blinking Code

6.4.3 Fault Code 3 "Undervoltage"

6.4.4 Fault Code 4 "Flame Detector Permanently HOT"

6.4.5 Fault Code 5 "Flame Detector Defective"

6.4.6 Fault Code 6 "Temperature Sensor Defective"

6.4.7 Fault Code 7 "Fuel Pump Defective, Overheat Thermostat Open"

6.4.8 Fault Code 8 "Combustion Air Fan Defective"

6.4.9 Fault Code 9 "Ceramic Ignition Element"

7. Repair Instructions

8. Instruments and Tools

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