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Webasto HL 32 D - User Manual

Webasto HL 32 D
50 pages
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,--
Jebasto
Feel
the
drive
Air
Heater
Air
Top 24/32
Gasoline/Diesel
HL 24/32 B
Gasoline
HL 24/32 D
Diesel
Workshop
Manual
www.butlertechnik.com
www.butlertechnik.com

Questions and Answers

  • S
    smithmirandaAug 8, 2025
    What to do if my Webasto HL 32 D shuts down due to faults during heating operation?
    • K
      Kyle AtkinsAug 8, 2025
      If your Webasto heater shuts down during operation, it could be due to several factors. Check the metering pump for proper functioning. Also, verify the ambient temperature to ensure the motor isn't overheating, and inspect the safety switch.
  • E
    Elizabeth WilliamsAug 17, 2025
    How to fix Webasto Heater if it shuts down in 'fault lock out' mode?
    • B
      Blake ThomasAug 17, 2025
      If your Webasto heater is in 'fault lock out' mode, try the following: switch on the heater, charge the battery, check and replace fuse F2 if necessary, check electric leads for earth connection and short circuit, replace fuse F1 if necessary, check electric leads and connections for the glow plug, check electric leads for interruptions, check the flame detector and electric leads for earth connection and short circuit, check the safety thermostat and safety switch, and check the metering pump for proper functioning.
  • J
    John WangAug 29, 2025
    Why does my Webasto HL 32 D Heater give off too little heat?
    • E
      Emily GriffinAug 29, 2025
      If your Webasto heater isn't providing enough heat, there could be several reasons. A wiring fault could be the cause, so you should check the exhaust silencer and exhaust pipe. You might also need to check the delivery rate of the metering pump, adjust the CO value (check installation location or speed), clean the heat exchanger, replace the matting, check the drive unit, voltage, and combustion air and fuel quantities.

Summary

Technical Data

Technical Data of the Heaters

Provides detailed specifications for various Webasto heater models, including heat output, fuel, and electrical data.

Putting into Service

Bleeding the Fuel Supply System

Explains the process of removing air from the fuel lines to ensure proper operation.

Checking Proper Combustion

Outlines how to measure and adjust CO2 content for optimal combustion after installation or repair.

Troubleshooting (Quick Diagnosis)

Functional Description

Sequence of Functions

Describes the operational steps from switching on to shutdown for heaters with electronic control units.

Fault Lock-Out

Explains the system's response to malfunctions, including error codes and shutdown sequences.

Components

Electric Motor (Drive) with Combustion Air Fan

Details the motor specifications, speed checks, and replacement procedures for the drive unit.

Glow Plug (Not Applicable to Air Top!)

Explains the function and testing of the glow plug for ignition in applicable models.

Pencil-Tape Glow Plug (Unique to Air Top)

Details the pencil-type glow plug used in Air Top models and its testing procedures.

Flame Detector

Describes the flame detection system and its role in heater operation and safety.

Temperature Limiter and Safety Switch

Covers safety devices protecting the heater from overheating and improper mounting.

Metering Pump

Details the function, checks, and operating frequencies of the fuel metering pump.

Electronic Control Unit

Describes the function and types of electronic control units used in the heaters.

Notes on Repair and Disassembly

Maintenance of the Heater

Wiring Diagrams

Webasto HL 32 D Specifications

General IconGeneral
Fuel TypeDiesel
Voltage12 V / 24 V
Heating Capacity3200 W
Heat flow3.2 kW
Operating temperature range-40°C to +40°C

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