EasyManua.ls Logo

Webasto HL 90 User Manual

Webasto HL 90
40 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
HL 90
List of Contents
I
List of Contents
1 Introduction
1.1 Scope and Purpose ............................................................................................................................... 101
1.2 Meaning of Warnings, Cautions, and Notes .......................................................................................... 101
1.3 Additional Documentation to be used .................................................................................................... 101
1.4 Safety Information and Regulations....................................................................................................... 101
1.4.1 Legal Provisions for Installation.................................................................................................. 101
1.4.2 General Safety Notes ................................................................................................................. 102
1.5 Corrections and Improvements.............................................................................................................. 103
2 General Description
2.1 Drive ...................................................................................................................................................... 201
2.2 Heat Exchanger ..................................................................................................................................... 201
2.3 Control Unit............................................................................................................................................ 201
2.4 Flame Sensor ........................................................................................................................................ 202
2.5 Glow Plug .............................................................................................................................................. 202
2.6 Temperature Limiter .............................................................................................................................. 202
2.7 Dosing Pump ......................................................................................................................................... 202
3 Functional Description
3.1 Controls ................................................................................................................................................. 301
3.2 Switch On ...............................................................................................................................................301
3.3 Heating Operation.................................................................................................................................. 301
3.3.1 Operation with Room Thermostat (mechanical) ......................................................................... 301
3.3.2 Operation with Switch................................................................................................................. 301
3.3.3 Operation with Timer .................................................................................................................. 301
3.4 Switch Off .............................................................................................................................................. 301
3.5 Ventilation Operation ............................................................................................................................. 301
4 Technical Data
4.1 Electrical Components........................................................................................................................... 401
5 Troubleshooting
5.1 General .................................................................................................................................................. 501
5.2 General Fault Symptoms ....................................................................................................................... 501
6 Functional Checkouts
6.1 General .................................................................................................................................................. 601
6.2 Adjustments ........................................................................................................................................... 601
6.2.1 Adjustment of CO
2
Contents ...................................................................................................... 601
6.3 Components Testing.............................................................................................................................. 601
6.3.1 Temperature Limiter Resistance Check ..................................................................................... 601
6.3.2 Flame Sensor Resistance Check ............................................................................................... 601

Other manuals for Webasto HL 90

Question and Answer IconNeed help?

Do you have a question about the Webasto HL 90 and is the answer not in the manual?

Webasto HL 90 Specifications

General IconGeneral
TypeAir Heater
Fuel TypeDiesel
Voltage12V / 24V
Heating Power9 kW
Operating Temperature Range-40°C to +50°C

Summary

Introduction

1.4 Safety Information and Regulations

Details general safety regulations and specific safety information for heater operation.

1.4.1 Legal Provisions for Installation

Outlines legal requirements and approvals for installing the air heater.

1.4.2 General Safety Notes

Provides essential safety guidelines for operating and installing the air heater.

Functional Description

3.3 Heating Operation

Explains how the heater generates and transfers heat during operation.

Troubleshooting

5.2 General Fault Symptoms

Lists common fault symptoms, probable causes, and recommended remedies.

Functional Checkouts

6.3 Components Testing

Details methods for testing individual heater components.

Servicing

8.2 Work on the Air Heater

Details precautions and procedures for working on the installed air heater.

8.5 Servicing

Recommends periodic checks by trained personnel and lists required servicing tasks.

8.6 Visual Inspections and Installation Regulations

Covers visual checks and regulatory requirements for installation.

8.6.2 Fuel Supply

Details fuel tapping methods, pressure requirements, and permitted fuel feed suction heights.

8.6.2.1 Fuel Tapping

Explains fuel tapping from vehicle reservoirs or separate tanks to avoid pressure influence.

8.6.2.2 Fuel Lines

Specifies approved materials, routing, and diameter requirements for fuel lines.

8.7 Removal and Installation

Provides procedures for removing and installing the heater and its components.

8.7.1 Heater, Removal and Installation

Step-by-step guide for removing and installing the entire heater unit.

8.7.2 Control Unit, Replacement

Procedure for replacing the heater's control unit.

8.7.3 Glow Plug, Replacement

Procedure for replacing the glow plug.

8.7.4 Flame Sensor, Replacement

Procedure for replacing the flame sensor.

8.7.5 Temperature Limiter, Replacement

Procedure for replacing the temperature limiter.

Repair

9.2 Disassembly and Assembly

Provides step-by-step instructions for disassembling and reassembling various heater components.

9.2.1 Control Unit, Replacement

Instructions for removing and installing the control unit.

9.2.2 Glow Plug, Replacement

Procedure for replacing the glow plug.

9.2.3 Flame Sensor, Replacement

Procedure for replacing the flame sensor.

9.2.5 Drive, Replacement

Procedure for replacing the drive unit.

9.2.6 Drive, Disassembly and Assembly

Detailed instructions for disassembling and assembling the drive unit.

9.2.7 Heat Exchanger, Replacement

Procedure for replacing the heat exchanger.

Related product manuals