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Webasto Thermo Top Z/C - D

Webasto Thermo Top Z/C - D
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Wasserheizgerät
Water heater
水暖型加热器
水暖型加热器水暖型加热器
水暖型加热器
Einbauanweisung
Installation Instructions
安装指导
安装指导安装指导
安装指导
Thermo Top Z/E/C
Thermo Top Z - D (Diesel) (diesel)
柴油
柴油柴油
柴油
Thermo Top Z/C - D (Diesel) (diesel)
(柴
柴油柴油
柴油
(zur Standheizung aufgerüstete Thermo Top Z)
(upgraded parking heater Thermo Top Z)
(
(
(
( 为驻车加热配备的
为驻车加热配备的 为驻车加热配备的
为驻车加热配备的 Thermo Top Z
Thermo Top ZThermo Top Z
Thermo Top Z)
))
)
Thermo Top E - B (Benzin) (petrol)
(汽
汽油汽油
汽油
Thermo Top E - D (Diesel) (diesel)
柴油
柴油柴油
柴油
Thermo Top C - B (Benzin) (petrol)
(汽
汽油汽油
汽油
Thermo Top C - D (Diesel) (diesel)
柴油
柴油柴油
柴油
Thermo Top C - PME (Biodiesel) (biodegradable diesel)
(生柴油
柴油柴油
柴油)
1317098B_EA_TT_ZEC_DE_EN_ZH.book Page 1 Tuesday, July 3, 2012 1:08 PM
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Webasto Thermo Top Z/C - D Specifications

General IconGeneral
Fuel TypeDiesel
Heating Power5 kW
Rated Voltage12V / 24V
Voltage12V
Operating Temperature Range-40 °C to +70 °C

Summary

Explanatory Notes on Document

Document Conventions

Explains identification marks and italicized sections for quick overview of working steps.

1 Technical Information

1.1 Statutory Regulations Governing Installation

Details type approvals according to ECE-R 10/122 and binding EU directives for installation.

1.2 Additional Documentation to be Used

Specifies use of operating and vehicle-specific installation instructions.

2 Use Version

2.1 Use of the water heaters

Explains applications like parking heater and auxiliary heater for passenger compartments.

2.1.1 Parking heater

Details parking heater use in Class M1 vehicles for compartment heating and defrosting.

2.1.2 Auxiliary heater

Describes auxiliary heater function, operating independently of the vehicle engine.

2.2 Version

Lists different heater models and their fuel types.

3 Installation Location and Installation Position

3.1 Installation Location

Covers body protection, fire risk prevention, ventilation, and preferred engine compartment placement.

3.2 Forbidden Installation Spots

Details restrictions like coolant connections not facing down and avoiding exhaust radiation areas.

4 Type Label

4.1 Type Label Placement

Instructions for positioning the label for easy reading and retaining current year information.

5 Standard Bracket

5.1 Standard Bracket Mounting

Details mounting the heater bracket with M6 bolts and specified torque.

6 Example of Installation in a Passenger Car

6.1 Passenger Car Installation Example

Provides a visual guide with component legends for a typical vehicle installation.

7 Integration in Coolant System

7.1 Connection

Describes connecting the heater to the vehicle cooling system and preferred integration points.

7.2 Installing Coolant Hoses

Covers hose clamping, tightening torque, system bleeding, and using approved hoses.

7.3 Retrofitting or Detaching Circulation Pump

Explains integrating the circulation pump on the pressure side of the heater inlet.

7.4 Checking

Details checking the entire coolant system for leaks after installation.

8 Fuel Integration

8.1 Integration in Engine Supply or Return Line

Discusses fuel integration methods and precautions when drawing from engine lines.

8.2 Integration via Fuel Removal Unit

Explains installing a fuel standpipe in the fuel removal unit for tank connection.

8.3 Fuel Line

8.3.1 Line Installation

Details line lengths, routing in cool areas, avoiding heat, and securing fuel lines properly.

8.3.2 Line Design

Specifies using only Webasto-approved fuel lines for installation.

8.3.3 Connecting Two Lines with a Hose

Shows hose connection method with clamps and torque, emphasizing leak prevention.

8.3.4 Metering Pump

Introduces the metering pump and its specific installation criteria.

8.3.5 Installation Location

8.3.5 Installation Location

Advises against installing the metering pump near hot parts and suggests placement near the tank.

8.3.6 Installation and Attachment

8.3.6 Installation and Attachment

Covers vibration-damping mounting and position restrictions for pump self-ventilation.

8.4 Label

8.4.1 Label Application

Instructions for affixing a "Switch off heater when refuelling" sticker at the fueling point.

8.5 Cold-Resistant Fuels

8.5.1 Fuel Type Considerations

Notes on operating with low-temperature fuels and the effect of additives.

9 Combustion Air Supply

9.1 Combustion Air Pipe

Covers intake opening placement, avoiding clogging, and routing in cool, protected areas.

9.2 Intake Silencer

Specifies installation position for the air intake silencer between 0° and 90° downwards.

9.3 Recommendations for Installation

Details mounting the combustion-air intake pipe and securing the silencer.

10 Exhaust System

10.1 Exhaust Pipe

Specifies dimensions, bending, and total length requirements for the exhaust pipe.

10.2 Exhaust Silencer

Mandates the use of an exhaust silencer and its minimum installation distance from the heater.

10.3 Recommendations for Installation

Covers fastening exhaust components, ensuring distances, draining condensate, and outlet positioning.

11 Electrical Connections

11.1 Connection of Control Unit Heater

Refers to Fig. 18 for the electrical connection of the heater control unit.

11.2 Installation and Connection of the Timer

Emphasizes visibility of the tell-tale indicator and warns against pressing the timer display during installation.

11.3 Installation of Other Heater Controls

States that installation of other controls like Telestart follows specific instructions.

11.4 Vehicle Fan (not with Thermo Top Z)

Explains vehicle fan control via relay, current consumption limits for Thermo Top Z.

11.5 Connection of SummerWinter Switch

Describes connecting the summer/winter switch and insulating wires for Thermo Top E/C.

12 Circuit Diagrams

12.1 System Wiring Diagrams

Refers to Fig. 18 for system wiring diagrams and specifies line cross-section applicability.

13 Initial Start-Up

13.1 Startup Procedures

Stresses safety precautions, reading operating instructions, and careful bleeding of coolant and fuel systems.

14 Faults

14.1 Fault Remediation

Advises proceeding according to the workshop manual to remedy faults and prevent lock-out.

15 Technical Data

15.1 Technical Data of Circulation Pump

Lists specifications for the circulation pump, including volume flow rate, voltage, and dimensions.

15.2 Technical Data of Metering Pump

Provides technical specifications for DP2 (Petrol) and DP30.2 (Diesel) metering pumps.

15.3 Technical Data for Thermo Top ZEC

15.3.1 Model Specific Data

Details EC approval marks, fuel types, heat flow, fuel consumption, and power consumption for various models.

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