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Weil-McLain WTGO Series User Manual

Weil-McLain WTGO Series
32 pages
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WTGO SERIES 3 OIL-FIRED NATURAL DRAFT WATER BOILER
This Manual
Includes:
Installation
Start-Up
Boiler Parts
Installer: Make sure this is the correct manual for the boiler. Verify boiler model on
rating label.
Leave all documentation received with boiler and burner with unit for
future reference.
User: Boiler and burner must be installed and serviced by qualified service technician.
550-141-825/1201
As an EVERGY STAR Partner, Weil-McLain
has determined that this product meets the
ENERGY STAR guidelines for energy efficiency
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Weil-McLain WTGO Series Specifications

General IconGeneral
BrandWeil-McLain
ModelWTGO Series
CategoryBoiler
LanguageEnglish

Summary

Read This Page First

Hazard Definitions

Definitions for hazard level terms used in the manual to indicate risk levels.

Symbol Definitions

Definitions for symbols used to indicate the sequence of installation.

When Calling or Writing About the Boiler

Information required when contacting customer support or for documentation.

Before Installing Boiler

Installation Compliance Requirements

Requirements for installations, including national, state, and local codes.

Boiler Location Clearances

Required clearances around the boiler for safe operation and maintenance.

Recommended Service Clearances

Specific clearances for front, top, sides, and burner door swing for servicing.

Air for Combustion and Ventilation

Guidelines for providing adequate air for combustion and ventilation in boiler rooms.

Foundation Requirements

Conditions requiring a level concrete or masonry foundation and installation guidelines.

Install Packaged Boiler

Boiler Placement and Handling

Instructions for removing the boiler from the pallet and placing it, including safety precautions.

Hydrostatic Pressure Testing

Procedures for performing a hydrostatic pressure test on the boiler to check for leaks.

Install Non-Packaged Boiler

Ceramic Fiber Material Handling

Safety precautions and first aid measures for handling fiberglass wool and ceramic fiber materials.

Boiler Placement for WTGO-3 to 6

Instructions for positioning the non-packaged WTGO-3 through 6 boilers on site.

Boiler Assembly for WTGO-7 to 9

Procedures for splitting and reassembling WTGO-7, 8, and 9 boilers for easier handling.

Flue Collector Hood Installation

Steps for installing the flue collector hood on non-packaged WTGO-7, 8, and 9 boilers.

Tankless Heater Connection

Instructions for connecting a tankless heater, if used, to the boiler.

Hydrostatic Pressure Test Procedures

Procedures for filling, testing, and draining the boiler for hydrostatic pressure checks.

Jacket Installation for Sizes 7-9

Instructions for installing the jacket on WTGO boiler sizes 7 through 9.

Boiler Control Installation

Guidance on installing essential boiler controls like tankless heater control and limit control.

Install Boiler Burner

Burner Installation Procedure

Steps for securing the burner flange, burner, and positioning the air tube for proper operation.

Connect Breeching

General Chimney Requirements

Guidelines for chimney requirements, including draft, vent material, and clearances.

Breeching Connection Procedures

Instructions for connecting the breeching to the boiler and chimney, including support and barometric control placement.

Connect Water Piping

General Piping Information

Important information regarding ASME compliance, low water cutoff, and backflow prevention.

Boiler Water Piping Installation

Instructions for installing near-boiler piping, including relief valve and air vent connections.

Diaphragm Expansion Tank Installation

Guidance on installing a diaphragm expansion tank, including sizing and location.

Closed Expansion Tank Installation

Instructions for installing a closed expansion tank, including piping and pitch.

Multiple Zone Piping

Instructions for piping multiple heating zones using circulators or zone valves.

Zoning with Circulators

Steps for zoning systems using circulators, including sizing and relay requirements.

Zoning with Zone Valves

Steps for zoning systems using zone valves, including transformer requirements.

Piping for Low Temperature Systems

Procedures for piping systems requiring temperatures below 140°F, like radiant panels.

Refrigeration System Piping

Instructions for connecting the boiler to refrigeration systems to prevent unintended circulation.

Connect Tankless Heater Piping

Hot Water Scald Precautions

Warnings and precautions regarding hot water temperatures and potential scalding injuries.

Tankless Heater Piping and Controls

Steps for piping and installing controls for tankless heaters, including sizing and anti-scald devices.

Connect Wiring

General Wiring Requirements

Essential electrical safety and code compliance information for boiler wiring.

Thermostat Wiring Guidelines

Guidelines for thermostat installation and setting the heat anticipator.

Junction Box Connections

Information on the function of the junction box and field-provided wiring connections.

Burner Wiring Procedures

Procedures for connecting the burner wiring harness and disconnect plug.

Connect Oil Piping

General Oil Piping Requirements

Standards and codes for oil tank, piping, and burner installation, including anti-siphon devices.

Burner Oil Piping Connection

Recommended connection for oil piping at the burner for servicing access.

Start-Up Procedures

System Filling and Pressure Check

Steps for filling the system with water, checking pressure, and venting air.

Water System Maintenance Tips

Advice on checking for leaks, continuous makeup water, and pH levels for system longevity.

Antifreeze Usage Guidelines

Guidelines and warnings for using antifreeze in hydronic systems.

Placing Boiler in Operation

Procedures for verifying controls, burner, and system readiness before initial operation.

Check-Out Procedure

Pre-Operation Checklist

A comprehensive checklist of steps to verify before and during initial boiler operation.

Installation and Service Certificate

Section to record installation details and certify completion, for record-keeping.

Appendix

Burner Adjustments

Procedures for adjusting the burner using combustion test equipment for optimal performance.

Connecting Indirect Water Heaters

Instructions for connecting WTGO boilers to Weil-McLain PLUS indirect-fired water heaters.

Close Clearance Installation

Instructions for installing the boiler with reduced clearances using a specific kit.

Parts List

Parts Drawing

Dimensions

Ratings

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