EasyManua.ls Logo

Weil-McLain WGO 4 Series User Manual

Weil-McLain WGO 4 Series
40 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
• Installation
• Startup
• Maintenance
• Parts
Boiler Manual
Series 4
Oil-Fired Water Boilers
This manual must only be used by a qualied heating installer/service technician. BEFORE installing, read
all instructions in this manual and all other information shipped with the boiler. Perform steps in the order
given. Failure to comply could result in severe personal injury, death or substantial property damage.
Part number 550-142-331/0421

Table of Contents

Questions and Answers:

Weil-McLain WGO 4 Series Specifications

General IconGeneral
Fuel TypeNatural Gas or Propane
Ignition TypeElectronic
Dimensions (H x W x D)Varies by model, refer to specific model data sheet
WeightVaries by model
Operating Pressure30 psi
Vent Diameter3 inches
ModelWGO 4 Series

Summary

Hazard definitions

Please read before proceeding

Homeowner

Specific instructions for homeowners on boiler operation and maintenance.

Service technician

Responsibilities and instructions for qualified service technicians.

Routine maintenance schedule

Troubleshooting

Common Problems

Lists common issues with boilers and their potential causes and solutions.

Before installing boiler

Installations must comply with

Requirements for compliance with US and Canadian installation codes.

Provide clearances around boiler

Specifies required clearances for safe boiler installation and servicing.

Provide air for combustion and ventilation

Install boiler – Packaged boilers only

Install boiler – Semi-packaged and Knocked-down boilers only

Knocked-down WGO-7, 8 & 9 – split the assembled block for easier handling

Steps for splitting and reassembling larger knocked-down boilers.

Install boiler – Semi-packaged and Knocked-down boilers (continued)

Perform hydrostatic pressure test

Steps for conducting a hydrostatic pressure test on the boiler.

Install burner

Instructions for installing the burner assembly onto the boiler.

Install boiler controls

Steps for installing various boiler controls like limit controls.

Connect breeching

General chimney requirements

Guidelines for proper chimney connection, draft, and clearances.

Connect water piping

Install piping

Steps for installing water piping, including relief valve and air vents.

Connect wiring

General wiring requirements

Essential rules and codes for boiler wiring installations.

Connect wiring (continued)

Boiler Wiring

Wiring diagrams for different primary controls like Riello, Carlin, and Beckett.

Burner wiring

Details on connecting the burner wiring harness and disconnects.

High temperature limit

Requirements and settings for high temperature limit controls.

Connect wiring – blocked vent shutoff switch option

Blocked vent shutoff switch

Installation and wiring of the blocked vent shutoff switch kit.

Connect wiring - vent damper

OVD Vent damper wiring diagram

Wiring diagram for the OVD vent damper system.

Connect oil piping

Start-up

Check-out procedure

Annual service check list

Detailed service procedures

Close clearance installation

Burner adjustments

Handling ceramic fiber and fiberglass materials

Related product manuals