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Weil-McLain CGi 4 Series User Manual

Weil-McLain CGi 4 Series
72 pages
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Part Number 550-142-302/0520
DO NOT USE BOILER DURING CONSTRUCTION unless you provide dust-free air to the boiler area or follow
the requirements given on page 9. Failure to comply could result in severe personal injury, death or substantial property
damage.
This manual must only be used by a qualified heating installer/service technician. Before installing,
read all instructions, including this manual, and any related supplements. Perform steps in the order
given. Failure to comply could result in severe personal injury, death or substantial property damage.
Now With Built In
Low Water Cut Off Functionality
*
Blower cover on sizes CGi 25-6 only
*
Series 4
Gas-Fired Water Boilers
Boiler Manual
• Maintenance
• Parts
• Installation
• Startup
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Weil-McLain CGi 4 Series Specifications

General IconGeneral
BrandWeil-McLain
ModelCGi 4 Series
CategoryBoiler
LanguageEnglish

Summary

Please Read Before Proceeding

Installer Safety Warnings

Covers critical safety warnings for installers regarding handling, operation, and potential hazards.

Boiler Operation Safety

Details safe practices for boiler operation, including electrical safety and water management.

Boiler Water and Glycol Hazards

Explains risks associated with boiler water quality, glycol use, and potential fire hazards.

Prepare Boiler Location

Codes & Checklist

Lists applicable installation codes and essential pre-location checks.

Clearances

Specifies required distances for service access and safe operation.

Vent System

Details requirements for chimney and direct exhaust venting systems.

Air Openings

Explains requirements for combustion and ventilation air openings.

Water Piping

General Information

Covers basic water piping, sensors, isolation valves, relief valve, and circulator.

Single-Zone System

Describes piping configurations for single-zone heating systems.

Multiple Zones

Explains configurations for zoning with circulators or zone valves.

Low Temperature Systems

Details piping for radiant and low-temperature heating applications.

Start-Up

Preparation

Covers pre-start checks like gas leaks, water filling, and system pressurization.

Operate Boiler

Details how to start the boiler, adjust settings, and verify operation.

If Boiler Doesn't Start

Provides a checklist and initial troubleshooting steps for startup failures.

Troubleshooting

Procedure

Outlines general troubleshooting steps, required tools, and initial checks.

Components

Details troubleshooting for specific components like air pressure switches and sensors.

Control Module Lights

Explains diagnostic codes indicated by control module lights for fault identification.

Replacement Parts

Section Assembly

Lists replacement parts for the boiler's section assembly.

Base

Lists replacement parts for the boiler base components.

Jacket

Lists replacement parts for the boiler jacket panels.

Controls

Lists replacement parts for the boiler's control components.

Handling Ceramic Fiber and Fiberglass Materials

Safety Precautions for Materials

Provides safety guidelines for handling insulation materials during installation or removal.

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