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Weir Roto-Jet RO III 3x2 - User Manual

Weir Roto-Jet RO III 3x2
40 pages
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Disassembly/Assembly
Manual
RO III 3x2/ROH III 3x2
RJ-DA-2 7/19
Excellent
Engineering
Solutions
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Summary

GENERAL PUMP INFORMATION

Introduction and Pump Design

Manual details pump construction, disassembly/assembly, and unique Roto-Jet design principles.

Pump Identification

Explains pump designation system based on letters and numbers, and nameplate information.

PUMP DISASSEMBLY AND ASSEMBLY

General Procedures and Tools

General instructions, recommended tools, and preliminary steps for pump disassembly and assembly.

Recommended Tools

Comprehensive list of special and purchased tools necessary for pump disassembly and assembly procedures.

Assembly Stands and Drawings

Diagrams and details for pump/rotor assembly/disassembly stands and pump section drawing.

Pump and Rotor Parts Lists

Lists of parts for the main pump and rotor assembly, including item numbers and part numbers.

Seal Parts Lists

Detailed parts lists for stationary single, rotating single, and double seal configurations.

Cautions and Seal Replacement Instructions

Essential precautions for unit operation and general instructions for seal replacement.

Manifold Disassembly for Seal Replacement

Steps for safely removing the pump manifold as part of the seal replacement process.

Stationary Single Seal Replacement

Step-by-step guide for replacing the stationary single seal on the 3x2 pump model.

Double Seal Replacement

Step-by-step guide for replacing the double seals on the 3x2 pump model.

Rotating Single Seal Replacement

Step-by-step guide for replacing the rotating single seal in its standard configuration.

Seal Hub and Manifold Assembly

Procedures for replacing the seal hub and reassembling the pump manifold.

Pick Up Tube Replacement

Instructions for removing and installing the pick up tube, including related component steps.

Endbell Installation

Steps for correctly installing the endbell during pump reassembly.

BEARING REPLACEMENT

Rotor Assembly Removal

Procedure for safely removing the rotor assembly to access and replace bearings.

Bearing Removal and Installation

Detailed instructions for the removal and installation of pump bearings.

Rotor Assembly Installation

Steps for installing the rotor assembly onto the shaft after bearing replacement.

Shimming Instructions

Guidance on shimming procedures to ensure correct bearing and seal location and alignment.

Completion of Bearing Replacement

Final steps to complete the bearing replacement process and reassembly.

DRIVE BEARING CONVERSION

Conversion Procedures (RO-A to RO-B and vice-versa)

Instructions for converting between direct drive (RO-A) and belt drive (RO-B) configurations.

PUMP TESTING AND BALANCING

Hydrostatic Pressure Testing

Procedures for conducting hydrostatic tests on the manifold, rotor, and rotor cover.

Rotor Assembly Balancing

Procedure for dynamically balancing the rotor assembly for optimal performance.

PARTS INFORMATION

Recommended Spare Parts

List of minimum recommended spare parts for the RO 3x2 pump model.

Auxiliary Equipment Parts

List of parts for auxiliary equipment, specifically bypass orifices.

Ordering Parts Information

Guidelines and required information for ordering replacement pump parts.

MAINTENANCE RECORD

Maintenance Log

A logbook for recording all maintenance activities performed on the pump.

APPENDIX A

Pump Lifting Procedures

Supplementary diagrams and information, particularly regarding pump lifting procedures.

Weir Roto-Jet RO III 3x2 Specifications

General IconGeneral
BrandWeir
ModelRoto-Jet RO III 3x2
CategoryWater Pump
LanguageEnglish

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