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Weir SPM TWS600S - User Manual

Weir SPM TWS600S
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Document P/N: 2P121260
Release Date: 02/27/2017
Revision: E
Service manuals 2P121260 and 2P121262 replace 4P105066, and revision E supersedes all previous versions
Copyright © 2017, S.P.M. Flow Control, Inc.. All rights reserved. S.P.M. Flow Control, Inc. is the owner of the copyright and all confidential information in
this document, which must not be copied in whole or in part, in any form or by any means, and the information in it must not be used for any purpose
other than the specific purpose for which it has been provided without the prior written consent of the copyright owner. SPM, SAFETY IRON, SAFETY
HAMMER, SUR-DROP, DESTINY, STAMPEDE, DURALAST and GLADIATOR are trademarks and/or registered trademarks of S.P.M. Flow Control,
Inc.. WEIR and WEIR (logo) are trademarks and/or registered trademarks of Weir Engineering Services Limited. Certain features of some of the products
disclosed in this document may be protected worldwide by patents pending and registered in the name of S.P.M. Flow Control, Inc..
SPM
®
Well Service Pumps & Flow Control Products
TWS600S Fluid End
Operation Instruction and Service Manual

Questions and Answers

  • E
    Erik YoungAug 1, 2025
    Why is my Weir SPM TWS600S experiencing low discharge pressure and running roughly?
    • M
      Michael ParkerAug 1, 2025
      Low discharge pressure and rough running in your Weir Water Pump can stem from several causes: worn or damaged valve assemblies; insufficient supercharge flow or pressure; air, gas, or vapor in the fluid being pumped; an improperly charged or ineffective suction pulsation dampener; two or more plunger pumps being supercharged by a common charge pump and getting “in phase” with each other; or the pump not being primed properly.
  • M
    Mary DawsonAug 5, 2025
    What causes abnormally high lube oil temperature in a Weir SPM TWS600S?
    • J
      James OliverAug 5, 2025
      Abnormally high lube oil temperature in your Weir Water Pump might be due to several factors: extremely warm ambient temperature, dangerously low oil viscosity, or the use of an incorrect grade of gear oil. Other potential causes include gear oil contaminated with water, trash, or air bubbles; continuous operation of the plunger pump for an extended period near its maximum horsepower or torque rating; a malfunctioning heat exchanger or oil cooler; an erroneous gauge reading; internal power end damage or wear; or a thermostatic valve malfunction.
  • A
    Ashley MartinAug 9, 2025
    Why is the lube oil pressure abnormally low in my Weir SPM TWS600S?
    • J
      Joseph WilsonAug 9, 2025
      Abnormally low lube oil pressure in your Weir Water Pump, with a normal to low vacuum reading, can be attributed to: a leak in the lube pump suction piping allowing air to enter; a worn or damaged lube pump; a leak in the lube pump pressure piping; low oil level in the reservoir; a clogged oil filter element; a faulty lube system relief valve; extremely hot lube oil temperature causing dangerously low oil viscosity; or an erroneous gauge reading.
  • S
    Scott MitchellAug 13, 2025
    Why is there a fluid leak from the plunger or packing of my Weir Water Pump?
    • D
      David FosterAug 13, 2025
      A fluid leak from the plunger and/or packing of your Weir Water Pump could be due to several reasons: the packing nut not being tightened properly; worn or damaged packing; the packing being installed improperly; the mating seal surface not being cleaned properly before packing installation; a damaged or corroded mating seal surface; the fluid being pumped being incompatible with the style packing being used; or a damaged or improperly installed wiper ring.
  • H
    Heather StewartAug 18, 2025
    Why is there abnormally high vacuum at the lube pump suction inlet of my Weir SPM TWS600S?
    • S
      Steven WadeAug 18, 2025
      Abnormally high vacuum at the power end lube pump suction inlet of your Weir Water Pump could be due to: extremely cold ambient temperature causing dangerously high oil viscosity; a clogged lube system suction strainer; a kinked or collapsed lube system suction hose; a clogged oil reservoir breather; an erroneous gauge reading; or a closed tank valve.
  • V
    Valerie PattersonAug 22, 2025
    What causes leaking fluid end seals on a Weir SPM TWS600S?
    • J
      Janet HowardAug 23, 2025
      Leaking fluid end seals on your Weir Water Pump can result from: a seal installed improperly; a seal cut or pinched during installation; a mating seal surface not cleaned properly before seal installation; a damaged or corroded mating seal surface; or a sealing part not properly tightened.
  • N
    nreidAug 27, 2025
    Why are the lube lines leaking on my Weir SPM TWS600S?
    • Y
      ymartinAug 27, 2025
      Lube lines on your Weir Water Pump may be leaking due to loose fittings or damaged hoses or fittings.

Summary

Product Safety Guide

General Safety Warnings

Critical warnings regarding pump handling, operation, and maintenance.

Personal Responsibilities

Outlines the safety duties of personnel working with the pump.

On Location Safety Guidelines

Safety procedures and considerations for pump operation at the site.

Special Precautions

Specific cautionary notes for pump usage and maintenance.

SECTION I: GENERAL INFORMATION

Useful Pump Data Formulas

Provides essential formulas for calculating pump performance metrics.

Shipping and Storage

Guidelines for safe shipping and proper storage of the pump.

SECTION II: INSTALLATION AND OPERATION

SPM TWS600 S Pump Description

Overview of the SPM TWS600S pump's design and capabilities.

Installation Highlights

Key considerations for proper pump installation and setup.

Lifting Requirements

Procedures and precautions for safely lifting the pump assembly.

Plunger Lube System Requirements

Specifies the necessary components and setup for plunger lubrication.

Recommended Plunger Lube Oils

Details on suitable oils for plunger lubrication based on conditions.

Recommended Plunger Grease Lube System

Guidelines for using a grease-based lubrication system.

Plunger Lube Circuit Diagram

Visual schematic of the plunger lubrication system.

Supercharging System Requirements

Essential guidelines for a properly designed supercharge system.

Supercharging System Operational Parameters

Key operational parameters for the supercharging system.

Recommended Practice for Pump Packing

Best practices for installing and maintaining pump packing.

Tach Drive;Rate Meter Calibration Specifications

Calibration data for tachometers and rate meters.

Startup and Break-In Procedure

Step-by-step guide for initial pump startup and break-in.

SECTION III: MAINTENANCE AND REPAIR

Routine Preventative Maintenance

Overview of preventive maintenance tasks based on time intervals.

First 100 Hours of New Pump Operation

Initial maintenance tasks during the first 100 hours of operation.

Daily Preventive Maintenance

Daily checks to ensure proper pump function.

Weekly Preventive Maintenance

Weekly checks for pump components.

Monthly Preventive Maintenance

Monthly maintenance tasks and checks.

Quarterly Preventive Maintenance

Quarterly maintenance tasks and checks.

Yearly Preventive Maintenance

Annual maintenance tasks and inspections.

Expendable Components

Identification and life improvement techniques for wear parts.

Troubleshooting Guide

Common issues, probable causes, and solutions for pump problems.

SPM TWS600 S Fluid End Repair Procedures

To Remove Valves and Seats

Step-by-step guide for removing pump valves and seats.

To Change Plungers and Packing

Procedure for replacing plungers and packing.

To Remove Discharge Flanges

Instructions for removing discharge flanges.

To Remove the Suction Manifold

Instructions for removing the suction manifold.

To Remove The Fluid End

Procedure for disassembling and removing the fluid end.

Suction Valve Stop Installation for Grooved Fluid Ends

SECTION IV: SERVICE AND SUPPORT

General Information

Information on ordering parts and contacting Weir Oil & Gas.

Spare Parts and Usages

List of spare parts and their recommended replacement intervals.

Fluid End Drawings

Visual references for fluid end components.

Weir SPM TWS600S Specifications

General IconGeneral
BrandWeir
ModelSPM TWS600S
CategoryWater Pump
LanguageEnglish

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