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Welch 2546 - User Manual

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OWNER’S MANUAL
FOR
WOB•L
®
PISTON
PRESSURE/VACUUM PUMPS
MODELS:
2534C-02 & 2546
Contents: Safety Information
Installation
Operation
Maintenance
Trouble-Shooting Guide
Specifications
Warranty
Parts List and Exploded View
WARNING
Not recommended for pumping acid, base or organic
vapors or gases.
WARNING
Be sure to properly identify intake and discharge
before using pump. See Section 3.50
Welch Rietschle Thomas
7301 North Central Avenue
Skokie, IL 60077
Phone: (847) 676-8800
Fax: (847) 677-8606 (Technical Support)
Fax: (920) 451-4397 (Ordering)
E-Mail: welchvacuum@thomasind.com Part No. 67-1476R1.0
Web-Page: www.welchvacuum.com Printed in USA
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Summary

Section 01 Safety Information

Caution to Prevent Injury

General safety precautions to prevent physical harm during operation, including cord handling and avoiding openings.

Warning: Reduce Risk of Electrical Shock

Instructions regarding electrical safety, including disassembly and grounding requirements.

Warning: Reduce Risk of Electrocution

Precautions against using the product near water or in wet areas.

Danger: Reduce Risk of Explosion or Fire

Dangers related to flammable or explosive atmospheres and materials.

Section 03 Installation

3.10 Introduction

Overview of the manual's purpose: care, maintenance, and problem prevention for the pump.

3.20 Unpacking

Instructions for removing the pump from its case and handling potential shipping damage claims.

3.30 Pump Mounting

Guidance on mounting the pump using its rubber feet for noise isolation and stability.

3.40 Pump Location

Recommendations for pump placement in a clean, ventilated area within specific temperature limits.

3.50 Intake and Discharge Provisions

Details on regulators, gauges, and proper identification of pump intake and discharge ports.

Section 04 Electrical Power

4.10 Power Source Review

Ensuring correct voltage, phase, and frequency for the power source to match motor ratings.

4.11 Overload Protection

Explanation of the motor's automatic thermal overload protection and reset feature.

4.20 Vacuum Connections

Guidelines for connecting intake and discharge hoses, recommending minimal tubing length.

4.21 Vacuum and Pressure Gauges

Description of dial gauges and reference points for vacuum and pressure readings.

Section 05 Traps

5.10 The Need for a Trap

Explains the function of traps to prevent moisture and particulates from entering the pump.

5.11 The Care of a Trap

Instructions for maintaining cold traps, including refrigerant levels and cleaning procedures.

Section 06 Operation

6.10 Starting a Welch Pressure;Vacuum Pump

Procedures for warming up the pump before connecting it to a vacuum system.

6.11 Cleanliness

Emphasis on preventing foreign particulates from entering the pump to maintain performance.

6.20 Leak Detection

Methods for locating leaks in a vacuum system using soap solution and observing bubbles.

6.30 Operating Pressure Range

Details on the pump's operational limits for both vacuum and pressure levels.

6.40 Shutdown Procedures

Recommended shutdown steps to purge water vapor and prevent pump corrosion.

Section 08 Troubleshooting

8.10 Vacuum Problems

Common causes of poor vacuum, including leakage and contamination, and diagnostic methods.

8.20 Pressure Problems

Common causes of poor pressure performance and the importance of a clean system.

8.30 Troubleshooting Guide

A table listing common issues, possible causes, and corrective actions for pump problems.

Section 09 Specification

Technical Specifications Data

Table detailing technical specifications for models 2534 and 2546, including performance metrics.

Section 10 Warranty

Warranty Terms and Conditions

Details of the product warranty, coverage period, and procedures for claims and returns.

Section 11 Exploded View and Parts List

11.10 Drawing and Parts List for 2546

Exploded view diagram and a detailed parts list for model 2546.

11.20 Drawing and Parts List for 2534 C-02

Exploded view diagram and a detailed parts list for model 2534C-02.

Welch 2546 Specifications

General IconGeneral
BrandWelch
Model2546
CategoryWater Pump
LanguageEnglish

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