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Wen DC3401 - User Manual

Wen DC3401
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ROLLING
DUST COLLECTOR
Instruction Manual
IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,
ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,
trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use
your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.
NEED HELP? CONTACT US!
Have product questions? Need technical support? Please feel free to contact us:
TECHSUPPORT@WENPRODUCTS.COM1-800-232-1195 (M-F 8AM-5PM CST)
For replacement parts and the most up-to-date instruction manuals, visit WENPRODUCTS.COM
MODEL DC3401
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Summary

Introduction

Specifications

General Safety Rules

Work Area Safety

General guidelines for maintaining a safe work environment.

Electrical Safety

Precautions related to electrical hazards and power tool usage.

Personal Safety

Advice on personal protective equipment and safe operating practices.

General Safety Rules

Power Tool Use and Care

Proper methods for using and maintaining the power tool safely.

Service

Information regarding professional repair and part replacement.

California Proposition 65 Warning

Legal warning regarding potential chemical exposures from certain materials.

Dust Collector Safety Warnings

Dust Collector Safety

Specific safety rules for operating the dust collector and handling dust.

Electrical Information

Grounding Instructions

Essential guidelines for proper grounding to prevent electric shock.

Guidelines and Recommendations for Extension Cords

Advice on selecting and using extension cords for optimal performance and safety.

Unpacking & Packing List

Unpacking

Instructions for safely removing the product from its packaging.

Packing List

A list of all included parts and accessories.

Know Your Dust Collector

Assembly & Adjustments

Caster Assembly

Step-by-step guide for attaching the casters to the roller base.

Wall Mounting

Instructions for mounting the dust collector onto a wall.

Collection Bag Assembly

Steps for correctly attaching the collection bag to the unit.

Operation

Maintenance

Cleaning and Inspection

Procedures for cleaning and inspecting the dust collector for optimal performance.

Storage

Recommended conditions and location for storing the dust collector.

Product Disposal

Guidelines for environmentally responsible disposal of the product.

Carbon Brush Replacement

Exploded View & Parts List

Warranty Statement

Overview

The WEN DC3401 Rolling Dust Collector is a specialized tool designed for efficient and safe collection of wood dust and chips generated by woodworking machines. This instruction manual provides comprehensive guidance on its operation, assembly, and maintenance, ensuring users can maximize its performance while adhering to safety protocols.

Function Description

The primary function of the WEN DC3401 is to maintain a clean and safe woodworking environment by extracting wood dust and chips directly from the source. It connects to woodworking machines via a 4-inch dust collection hose, drawing in airborne particles and debris before they can settle or be inhaled. The collected material is then filtered and deposited into a large-capacity collection bag, preventing buildup in the workspace and reducing the risk of fire and respiratory issues. The unit is equipped with an impeller that generates strong suction, effectively capturing even fine dust particles. Its rolling design, featuring casters, allows for easy mobility around the workshop, enabling users to position it conveniently near various woodworking machines. Additionally, the dust collector includes a circuit breaker for overload protection, automatically shutting down the motor in case of excessive load or overheating to prevent damage and ensure user safety.

Usage Features

The WEN DC3401 is designed for straightforward use, emphasizing both effectiveness and user convenience. Before operation, users must ensure the dust collector is properly assembled, including the installation of casters for mobility or mounting it securely to a wall if a stationary setup is preferred. The collection bag needs to be correctly attached and secured with a clamp to the exhaust port. Once assembled, the dust collector is connected to a woodworking machine using a compatible 4-inch dust collection hose. WEN offers specific 10-foot and 20-foot dust hoses (Models 28200 and 28221, respectively) that are compatible with this unit, though adapters may be necessary depending on the woodworking machine's dust port size.

To begin operation, the power plug is inserted into a matching grounded receptacle, and the dust collector's switch is turned to the "ON" position. It is crucial to ensure that the switch is in the "OFF" position before plugging in the tool to prevent unintentional starting. During operation, users are advised to keep hands, lumber, or tools away from the inlet opening to avoid injury and maintain efficient dust collection. The unit features an ON/OFF switch with a safety key, adding an extra layer of security by preventing unauthorized use. The circuit breaker, located on the backside of the unit, provides overload protection. If the motor overloads or overheats, the circuit breaker will trip, shutting down the machine. Users should wait for the tool to cool down before pressing the circuit breaker to reset it and resume operation. This feature safeguards the motor from potential damage and ensures continuous, reliable performance. The design prioritizes ease of movement, allowing the dust collector to be rolled between different workstations as needed, making it a versatile addition to any workshop.

Maintenance Features

Regular maintenance is essential to ensure the WEN DC3401 operates safely and efficiently over its lifespan. The manual outlines several key maintenance procedures that users should follow.

Cleaning and Inspection:

Users are advised to regularly clean dust, chips, and other particles from the machine. In dusty environments, frequent inspection of the motor is necessary, and any particles that may have entered the motor should be vacuumed out. This prevents buildup that could impede performance or cause overheating. A thorough inspection for damaged or worn parts is also recommended. Any compromised components should be replaced immediately to maintain safe and efficient operation. It is also important to frequently check that all nuts, bolts, and screws are tight, as vibrations during use can cause them to loosen.

Collection Bag Management:

The collection bag should be regularly checked and emptied to prevent the accumulation of fine dust, which can increase the risk of fire. When removing, emptying, or replacing the collection bag, users must always wear a respirator and safety glasses to protect against dust inhalation and eye irritation. The collected dust should be disposed of away from ignition sources and into a suitable container. This practice minimizes fire hazards and promotes a healthier work environment.

Carbon Brush Replacement:

The carbon brushes are critical components of the motor, and their wear depends on the frequency and intensity of tool usage. To maintain maximum motor efficiency, the manual recommends inspecting the carbon brushes every 60 hours of operation or if the tool stops working. Replacement carbon brushes (Part No. 3401-038) can be ordered from wenproducts.com. Only genuine WEN replacement brushes, specifically designed for the tool, should be used. Carbon brushes are not covered under the two-year warranty.

To replace the brushes, the dust collector must first be unplugged. The carbon brush covers (Fig. 5 - 1 in the manual) are removed using a flat-head screwdriver. The old carbon brushes are then carefully removed with pliers, noting their orientation if they are to be reinstalled. The length of the brushes should be measured; if either brush is worn down to 3/16” or less, a new set of carbon brushes should be installed. Both carbon brushes should be replaced at the same time for balanced wear. If the old brushes are not worn down to 3/16” or less, they can be reinstalled in their original orientation. After replacement, the carbon brush cover is reattached. New carbon brushes may spark for a few minutes during their initial use as they wear down and seat properly.

Storage:

When not in use, the unit and its accessories should be stored in a dark, dry, frost-free, and well-ventilated area, out of reach of children. The ideal storage temperature is between 50 to 86 °F (10 to 30 °C).

Product Disposal:

Used power tools contain recyclable materials and should not be disposed of with household waste. Users are encouraged to take the product to a local recycling facility for responsible disposal to minimize its environmental impact.

By following these maintenance guidelines, users can ensure the WEN DC3401 Rolling Dust Collector remains in optimal condition, providing years of safe and reliable service.

Wen DC3401 Specifications

General IconGeneral
Airflow530 CFM
Noise Level75 dB
Weight33.5 lbs
Intake Port4 inches
Motor6.6 Amp
Voltage120V
Dust Port Size4 inches
Impeller Size10 inches
Amperage6.6 Amps

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