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Westerbeke m-35B - User Manual

Westerbeke m-35B
57 pages
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OPERATORS
MANUAL
U
rsal
MARINE
DIESEL
ENGINES
M3-20B
M-25XPB
M-35B
- .
-
...
B
-50B
PUBLICATION 200550
REVISION
2
FEBRUARY 2010
WE5TERBEKE CORPORATION.
MYLES
STANDISH
INDUSTRIAL
PARK
150JOHN HANCOCK
ROAD,
TAUNTON,
MA
02780·7319
U.S.A.
.
TEl..:
(508)823-7871
0
FAX:
(508}B84·9688· weBSITE:
WWW.WESTERBEIfE.COM
..4JJs!J
Member
NaluJlla[
Marille
Manu/acturers
Associalioll

Table of Contents

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Westerbeke m-35B Specifications

General IconGeneral
Engine ModelM-35B
Engine TypeDiesel
Number of Cylinders4
Rated RPM3600
Fuel SystemDirect Injection
Lubrication SystemForced Lubrication
Max Power Output35 HP
Cooling SystemFresh Water Cooled
Alternator Output55 Amps

Summary

OPERATORS MANUAL

Universal Marine Diesel Engines

Lists the engine models covered in the operator's manual.

Publication Information and Contact Details

Identifies the manual's publication number, revision, date, and company contact.

SAFETY INSTRUCTIONS

Introduction and General Precautions

Introduces safety importance and general precautions.

Electrical Shock Prevention

Guidelines to avoid electric shock hazards during operation and maintenance.

Burn Prevention: Hot Engine and Fire Hazards

Warns about hot engine parts and fire prevention measures.

Explosion Prevention

Outlines safety measures to prevent explosions from fuel vapors.

SAFETY INSTRUCTIONS

Accidental Starting and Battery Safety

Advises on preventing accidental starts and battery hazards.

Toxic Exhaust Gases and Moving Parts Dangers

Explains dangers of CO, exhaust fumes, and rotating parts.

SAFETY INSTRUCTIONS

Noise Hazards and Operation Reminders

Addresses noise risks and reminds users to read the manual.

Installation Guidance and Publications

Refers to standards and publications for engine installation.

INSTALLATION

Codes, Regulations, and Siphon-Breaks

Emphasizes compliance and explains siphon-break installation for exhaust systems.

Exhaust System Requirements

Outlines requirements for marine exhaust systems to prevent water entry.

PARTS IDENTIFICATION

M-40 B and M-50 B Engine Parts Diagrams

Illustrates and labels parts for M-40B and M-50B engine models.

INTRODUCTION

Product Software Disclaimer and Warranty

Disclaimer on third-party software and warranty registration procedures.

Understanding Manual Notations

Explains the meaning of notes, cautions, and warnings used in the manual.

INTRODUCTION

Serial Number Location and Part Ordering

Explains how to find serial numbers and order parts.

Understanding the Diesel Engine and Investment Protection

Basic engine overview and tips for long engine life.

ADMIRAL CONTROL PANEL

Admiral Panel Features and Gauges

Describes the Admiral panel's gauges, controls, and indicators.

Automatic Alarm System Details

Explains the high temperature and low oil pressure alarm systems.

CAPTAIN CONTROL PANEL

Captain Panel Features and Controls

Describes the Captain panel's gauges, buttons, and lamps.

Control Button Functions and Alarms

Explains the function of start, preheat buttons and alarm conditions.

DIESEL FUEL, ENGINE OIL AND ENGINE COOLANT

Fuel Specifications and Supply Care

Specifies fuel grade and care for fuel supply.

Engine Oil and Coolant Requirements

Details engine oil type, API classification, and coolant mixture.

PREPARATIONS FOR INITIAL START-UP

Prestart Inspection Checklist

Lists essential checks before starting the engine for the first time or after a layoff.

STARTING;STOPPING PROCEDURE

Engine Starting Procedure and Cold Starts

Step-by-step guide for starting the engine, including cold conditions.

Stopping Procedure and Safety Cautions

Outlines engine shutdown and warnings about prolonged cranking.

BREAK-IN PROCEDURE

First 50 Hours Break-in and RPM Ranges

Details the 50-hour break-in and recommended RPM ranges for engine models.

THE DAILY ROUTINE

Daily Check List and Engine Start

Provides a daily inspection checklist and engine starting steps.

ALARMS AND CIRCUIT BREAKER

Engine Circuit Breaker and Alarm Switches

Explains circuit breaker function and alarm switch operations.

MAINTENANCE SCHEDULE

Scheduled Maintenance Tasks by Hours

Outlines maintenance tasks based on operating hours.

MAINTENANCE SCHEDULE

Scheduled Maintenance Tasks (Continued)

Continues listing maintenance tasks by operating hours.

ENGINE COOLING CIRCUIT

Cooling System Description and Refilling

Describes cooling systems and how to refill with coolant.

ENGINE COOLING CIRCUIT

Raw Water Pump Operation and Impeller Change

Explains raw water pump function and impeller replacement.

ENGINE COOLING CIRCUIT

Thermostat, Heat Exchanger, and Zinc Anode

Details thermostat, heat exchanger, and zinc anode functions.

Raw Water Intake Strainer Maintenance

Covers maintenance of the raw water intake strainer.

ENGINE OIL CHANGE

Draining, Replacing Oil Filter, and Refilling

Steps for draining oil, changing filter, and refilling the oil sump.

REMOTE OIL FILTER (OPTIONAL)

Remote Oil Filter Installation and Cautions

Instructions for installing the remote oil filter and vital cautions.

FUEL SYSTEM

Fuel Additives, Spares, and Lift Pump

Covers fuel additives, spares, lift pump, and safety for fuel system.

Fuel System Bleeding and Shut-off Valve

Details fuel system bleeding, safety, and shut-off valve.

Air Cleaner;Silencer Function

Explains the air cleaner/silencer function and maintenance.

FUEL SYSTEM

Fuel Filters and Water Separator Importance

Details fuel filter types and the importance of water separators.

DC ELECTRICAL SYSTEM

DC Control Circuit, Belt Adjustment, and Glow Plugs

Covers DC circuit, belt tension, and glow plug service.

Battery Care and Safety Warnings

Recommendations for battery maintenance and warnings.

DC ELECTRICAL SYSTEM

Charging System Description and Alternator Troubleshooting

Describes charging system and troubleshooting the alternator.

Checking Alternator Voltage and Cautions

Details checking alternator voltage and important cautions.

DC ELECTRICAL SYSTEM WIRING DIAGRAM #39144

Wiring Diagrams for Admiral and Captain Panels

Shows wiring connections for the Admiral and Captain instrument panels.

DC ELECTRICAL SYSTEM WIRING SCHEMATIC #39144

Detailed DC Electrical System Schematic

Provides a detailed schematic of the DC electrical system.

WIRING DIAGRAM CATALINA YACHTS #200360

Catalina Yachts Specific Wiring Diagram

Presents a wiring diagram specific to Catalina Yachts models.

WIRING SCHEMATIC CATALINA YACHTS #200360

Catalina Yachts Specific Wiring Schematic

Presents a wiring schematic specific to Catalina Yachts models.

ENGINE ADJUSTMENTS

Throttle, Stop Controls, and Valve Clearance

Covers adjustment of throttle/stop controls and valve clearance.

ENGINE ADJUSTMENTS

Testing Engine Compression and Oil Pressure

Procedures for testing engine compression and oil pressure.

Fuel Injector Service

Discusses fuel injector service, overhaul, and replacement.

ENGINE TROUBLESHOOTING

Control Panel and Starting Issues

Troubleshooting for control panel, starting, and battery charging problems.

Engine Start, Stop, and Exhaust Issues

Troubleshooting for engine start/stop failures and exhaust problems.

ENGINE TROUBLESHOOTING

Engine Overheating, Vibration, and Transmission Issues

Diagnosing overheating, vibration, and transmission problems.

CONTROL PANEL TROUBLESHOOTING

Troubleshooting Panel Controls and Starting

Addresses issues with starter, preheat, and panel indications.

TROUBLESHOOTING WATER TEMPERATURE AND OIL PRESSURE GAUGES

TACHOMETER;HOUR METER

Tachometer and Hour Meter Operation;Calibration

Explains tachometer/hour meter function and calibration procedures.

Idle Speed Adjustment and Tachometer Check

Guidance on adjusting idle speed and checking tachometer calibration.

WATER HEATER INSTALLATIONS

Water Heater Connections and Lay-up Maintenance

Covers water heater connections, hoses, and transmission lay-up.

PRM NEWAGE TRANSMISSIONS

Models 80 and 120: Operation and Specifications

Details operation, fluid changes, and specifications for PRM transmissions.

PRM NEWAGE TRANSMISSIONS

Control Cables, Maintenance, and Warranty

Covers control cables, routine maintenance, and warranty information.

PRM NEWAGE TRANSMISSIONS TROUBLESHOOTING

Troubleshooting Noise, Speed, and Engagement Issues

Addresses noise, speed, and engagement problems in PRM transmissions.

HURTH HBW;ZF TRANSMISSIONS

Transmission Description, Couplings, and Shift Lever

Overviews HBW/ZF transmissions, shaft couplings, and shift lever operation.

HURTH HBW;ZF TRANSMISSIONS

Initial Operation, Fluid Change, and Daily Checks

Covers initial operation, fluid changes, and daily checks for HBW/ZF transmissions.

HBW;ZF Transmission Specifications

Lists technical specifications for HBW/ZF transmissions.

HURTH HBW;ZF TRANSMISSIONS

Operating Temperature, Cooler, and Maintenance

Details operating temperature, transmission cooler, and maintenance.

Lay-up and Winterization Procedures

Procedures for preparing the transmission for storage.

CONTROL CABLES

HURTH HBW;ZF TRANSMISSION TROUBLESHOOTING

Troubleshooting Shifting, Noise, and Speed Issues

Addresses transmission shifting, noise, and speed problems.

HURTH HBW;ZF TRANSMISSION TROUBLESHOOTING

Troubleshooting Fluid and Movement Problems

Diagnoses issues related to fluid temperature, leaks, and boat movement.

LAY-UP AND RECOMMISSIONING

Lay-up Procedures for Engine Systems

Covers lay-up procedures for engine oil, cooling, fuel, and raw water systems.

LAY-UP AND RECOMMISSIONING

Lay-up Procedures for Starter, Transmission, and Spares

Covers lay-up for starter motor, transmission, spares, and batteries.

Recommissioning Procedures

Outlines steps for recommissioning the engine after lay-up.

UNIVERSAL MARINE ENGINES SPECIFICATIONS

General, Lubrication, Fuel, and Electrical Specifications

Lists specifications for engine, lubrication, fuel, and electrical systems.

Cooling System and Tune-Up Specifications

Lists specifications for cooling system and tune-up parameters.

SUGGESTED SPARE PARTS

Spare Parts Recommendations and Kits

Suggests spare parts and details available spare parts kits.

STANDARD HARDWARE

Bolt Markings, Torque Specs, and Sealants

Covers bolt markings, torque specifications, and recommended sealants/lubricants.

STANDARD AND METRIC CONVERSION DATA

METRIC CONVERSIONS

EUROPEAN MARITIME COUNCIL CERTIFICATION

Declaration of Conformity and Certificate Details

Declares conformity and provides certificate details for EU compliance.

EUROPEAN MARITIME COUNCIL CERTIFICATION

EC Directive Certification Details

Provides further certification details for EC directives.

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