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Westerbeke W-27 - User Manual

Westerbeke W-27
29 pages
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OPERATORS
MANUAL
MARINE
DIESEL
ENGINES
W-13, W-21 , W-27, W-33
PUBLICATION NO. 32363
t~
rWESTERBEKE
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WESTERBEKE CORPORA
TlON'
150
JOHN
HANCOCK ROAD
I MYLES STANDISH INDUSTRIAL
PARK·
TAUNTON
MA
02780
WEBSITE: WWW.WESTERBEKE.COM
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NAMIA
Member
National
Marine
Manufacturers
Association
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Westerbeke W-27 Specifications

General IconGeneral
BrandWesterbeke
ModelW-27
CategoryEngine
LanguageEnglish

Summary

Safety Warnings

California Proposition 65 Warning

Warning regarding engine exhaust causing cancer, birth defects, and reproductive harm as per California law.

Carbon Monoxide Hazard

Information on Carbon Monoxide dangers, symptoms of exposure, and immediate safety actions required.

Foreword

General Specifications

Engine Handling and Safety

Cautions in Handling Engine

Guidelines for safe operation, including oil, fuel, water, and starter motor usage.

Safety Precautions

Critical safety measures for engine operation, maintenance, and handling of hot parts.

Engine Break-In Procedure

Starting Preparations

Starting Procedures

Instrument Panel Overview

Description and usage guide for the engine's instrument panel gauges and indicators.

Glow Plug Operation

Engine Operation and Warm-up

Engine Starting and Operation

Steps for starting the engine, monitoring its operation, and performing necessary warm-up procedures.

Stopping Procedures and Starting Cautions

Stopping the Engine

Instructions on how to properly stop the engine and turn off the starter switch.

Cautions on Starting and Operation

General advice for normal and cold-weather starting, and initial engine operation guidelines.

Operational Cautions

Cautions During Operation

Important checks and observations during engine operation, including oil pressure and exhaust gas characteristics.

Requirements for Proper Operation

Lubrication System

Detailed guidance on engine oil selection, viscosity, oil pressure monitoring, and oil change procedures.

Fuel System

Diesel Fuel Requirements

Proper use of #2 diesel fuel, fuel tank maintenance, and fuel filter installation advice.

Fuel Filter Replacement

Procedure for replacing the oil filter and fuel lift pump filter elements, including notes on aftermarket parts.

Fuel System Notes

Fuel System Components

Exploded view of the fuel system and a list of recommended spare parts to carry onboard.

Cooling System

Cooling Water Requirements

Guidance on selecting suitable cooling water, the use of antifreeze, and system cleaning.

Cooling System Maintenance

Antifreeze Addition Data

Data table for antifreeze concentration based on temperature and recommendations for year-round use.

Alternator Belt Tension

Instructions for checking and adjusting alternator belt tension, with warnings about improper tension.

Fresh Water Cooling System

Wiring Diagram

Recommended Maintenance Service

Daily Inspection

Daily checks before use: oil level, coolant, fuel, gauges, loose parts, and exhaust.

Initial 50 Hour Service

Maintenance tasks required after the first 50 hours of operation, including oil, filter, and coolant renewal.

100 Hour Service

Routine maintenance tasks recommended every 100 hours of operation, including oil and filter replacement.

Maintenance Service Intervals

200 Hour Service

Maintenance tasks for every 200 hours: fuel filter elements and cartridge type filters replacement.

400 Hour Service

Maintenance tasks for every 400 hours: fuel tank cleaning, valve clearance, electrical components check.

800 Hour Service

Maintenance tasks for every 800 hours: checking engine nozzles for injection timing and conditions.

Engine Performance Checks

Compression Pressure Check

Procedure for checking cylinder compression pressure and acceptable limits for engine models.

Fuel Injection Adjustment

Guidance on fuel injection adjustment for severe idling vibration, recommending authorized service.

Transmissions

Troubleshooting Guide

Engine Does Not Start

Common problems and remedies when the engine fails to start, covering electrical and fuel issues.

Engine Stalls While in Operation

Causes and solutions for the engine stalling during operation, related to fuel and air systems.

Improper Oil Pressure

Issues related to oil pressure: shortage, leaks through connections, and defective oil pressure switches.

Engine Troubleshooting

Engine Overheating

Causes and remedies for engine overheating due to cooling water shortage, leaks, or belt issues.

Battery Undercharged

Reasons for a low battery charge: belt tension, wiring, alternator, or battery faults, and their fixes.

Service Data and Specifications

Engine Performance Specifications

Key engine specs: valve clearance, compression, oil capacity, firing order, injection timing/pressure.

Cooling System Capacity

Cooling water capacity for each engine model (W13, W21, W27, W33).

Table of Tightening Torques

Westerbeke Genuine Parts

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