WESTLOCK CONTROLS CORPORATION
280 MIDLAND AVENUE, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913
www.westlockcontrols.com
5/05/12 TECH-461/D.W.O. 19909 Page 4 of 24
TABLE OF CONTENTS
Revision History .................................................................................................................................. 2
TABLE OF CONTENTS ......................................................................................................................... 4
1 Introduction ................................................................................................................................ 5
1.1 Scope of Manual ............................................................................................................................................................. 5
1.2 Definitions, abbreviations, acronyms and terms ................................................................................................. 5
1.3 Warnings............................................................................................................................................................................ 5
1.4 Product certifications and approvals ....................................................................................................................... 6
1.4.1 Applicable Documents ............................................................................................................................. 6
1.5 FCC Compliance .............................................................................................................................................................. 6
1.6 Warranty Information ................................................................................................................................................... 7
1.7 System Principles of Operation ................................................................................................................................. 8
1.7.1 Introduction .................................................................................................................................................. 8
1.7.2 Wireless Device (WD) ................................................................................................................................ 9
1.7.3 Wireless Router (WR) ................................................................................................................................ 9
1.7.4 Wireless Gateway (WG) ............................................................................................................................ 9
1.7.5 Wireless Handheld (WH) ........................................................................................................................ 10
1.7.6 Wireless Management System (WMS).............................................................................................. 10
1.7.7 WMS Server ................................................................................................................................................ 11
1.7.8 Connectivity Server .................................................................................................................................. 11
1.8 System Specifications.................................................................................................................................................. 11
2 Wireless Device (WD) ............................................................................................................... 12
2.1.1 Wireless Device Overview ...................................................................................................................... 12
2.1.2 Wireless Device LEDS and Indicators ................................................................................................ 12
2.1.3 WD Specifications .................................................................................................................................... 13
2.1.4 WD Installation .......................................................................................................................................... 14
2.1.5 Powering Up and Shutting Down the WD ...................................................................................... 17
2.1.6 Configuration ............................................................................................................................................. 18
3 WD Troubleshooting and maintenance................................................................................... 20
3.1.1 Device Does not Power Up ................................................................................................................... 20
3.1.2 Device Is not Presented in the WMS ................................................................................................. 21
3.1.3 Device Presents Invalid Angle Readings .......................................................................................... 21
3.1.4 Device Performs Continuous Resets (LEDs Constantly Flashing in Sequence) .................. 21
3.1.5 WH/WD Communication Is Temporarily Suspended .................................................................. 22
3.1.6 Representation on the WD Is Unusually Slow ............................................................................... 22
3.1.7 WD Reacts but Does not Return an Acknowledgement to WH .............................................. 22
3.1.8 The WD Name or Setting Is not Displayed on the WMS ........................................................... 22
3.1.9 Valve Dynamics are not Shown in the WMS .................................................................................. 23
3.1.10 WD Returns to WMS after Deletion from Table............................................................................ 23
3.1.11 Faulty WD Calibration Results ............................................................................................................. 23
3.1.12 WD Information is not Presented in HMI/PLC ............................................................................... 23
3.1.13 Battery Replacement ............................................................................................................................... 24