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Westlock K20 User Manual

Westlock K20
20 pages
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WESTLOCK CONTROLS
280N MIDLAND AVENUE, STE.258, SADDLE BROOK, NJ 07663 TEL: 201-794-7650 FAX: 201-794-0913
www.westlockcontrols.com
12/20/2017 TECH-533/ D.W.O. 22902 Page 1 of 20
K20 Intrinsically Safe Valve Positioner
OPERATING MANUAL
IOM:
Tech-533
Revision: -
Prepared By:
A R Paolini
Date:
6/22/2017
Drafting Work Order: 22902
ECN: N/A
Reviewed By:
Tim Hennessey
Date:
12/20/2017
Approved By:
Jason Moorehead
Date:
12/20/2017
This IOM contains confidential information and is issued in confidence on the condition that it be returned on demand and not be copied,
reproduced, disclosed to others or used in manufacture of the subject matter thereof without the written consent of Westlock Controls
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Westlock K20 Specifications

General IconGeneral
Shaft MaterialStainless Steel
Housing MaterialAluminum
Operating Temperature-40°C to 85°C (-40°F to 185°F)
Ingress ProtectionIP66
Output PressureEqual to supply pressure
Ambient Temperature Range-40°C to 85°C (-40°F to 185°F)

Summary

Introduction

Product Certification

Details the certifications and standards the K20 positioner complies with, including ATEX and IECEX.

Warnings

Critical safety warnings regarding ignition risk, static charge, and wiring requirements for the K20.

Description

Provides an overview of the K20 as a 4-20mA electro-pneumatic valve positioner/controller.

Principles of Operation

Explains how the K20 utilizes keys, LCD, and Hall Effect sensing for auto calibration and operation.

Special Features

Highlights key features like LCD display, auto calibration, manual tuning, and limit switches.

Order Guide

Definitions

Installation

Mounting

Details the mounting options and considerations for the K20 positioner and actuator.

Pneumatic piping

Describes how to connect pneumatic lines for single and double acting actuators.

Calibration

Auto Calibration for 4mA to 20mA operation

Guides users through setting the 4mA closed and 20mA open positions for auto calibration.

Auto Calibration for Low current Calibration other than 4mA

Explains how to perform auto calibration for input currents other than 4mA for fail position.

Auto Calibration for High current Calibration other than 20mA

Details auto calibration for input currents other than 20mA for span position.

Manual Calibration

Allows users to manually adjust various parameters like gain, zero, span, and acting direction.

Forward Gain

Describes how to adjust the gain applied when the valve opens.

Reverse Gain

Describes how to adjust the gain applied when the valve closes.

Drop off

Explains how to enable or disable drop off at the end of travel.

Zero Position

Details how to adjust the electronic stop position for the closed state.

Span Position

Details how to adjust the electronic stop position for the open state.

Direct / Reverse Acting

Explains how to select the valve's operating direction based on loop current.

Transmitter Fault Current

Specifies the transmitter fault current output for failure indication.

Calibration Timeout

Allows setting the timeout duration for calibration steps.

Saving or discarding changes

Explains how to save or discard changes made during calibration.

Cancelling Calibration

Describes how to cancel an ongoing auto calibration process.

Reset to Factory Default Settings

Provides steps to reset the device to its original factory default settings.

Setting the Cams

Field Wiring

Maintenance and Repair

Appendix: Intrinsically Safe Wiring

Appendix: Troubleshooting Calibration Errors

Appendix: Dimensions

Appendix: Quick Start Guide