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Whelen Engineering Company Edge 9M Series User Manual

Whelen Engineering Company Edge 9M Series
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Page 1
©2002 Whelen Engineering Company Inc.
Form No.13657M (061410)
Automotive: Lightbars
For warranty information regarding this product, visit www.whelen.com/warranty
Proper installation of this product requires the installer to have a good understanding of automotive electronics, systems and procedures.
Whelen Engineering requires the use of waterproof butt splices and/or connectors if that connector could be exposed to moisture.
Any holes, either created or utilized by this product, should be made both air- and watertight using a sealant recommended by your vehicle
manufacturer.
Failure to use specified installation parts and/or hardware will void the product warranty.
If mounting this product requires drilling holes, the installer MUST be sure that no vehicle components or other vital parts could be damaged
by the drilling process. Check both sides of the mounting surface before drilling begins. Also de-burr the holes and remove any metal shards
or remnants. Install grommets into all wire passage holes.
If this manual states that this product may be mounted with suction cups, magnets, tape or Velcro®, clean the mounting surface with a 50/50
mix of isopropyl alcohol and water and dry thoroughly.
Do not install this product or route any wires in the deployment area of your air bag. Equipment mounted or located in the air bag deployment
area will damage or reduce the effectiveness of the air bag, or become a projectile that could cause serious personal injury or death. Refer to
your vehicle owner’s manual for the air bag deployment area. The User/Installer assumes full responsibility to determine proper mounting
location, based on providing ultimate safety to all passengers inside the vehicle.
For this product to operate at optimum efficiency, a good electrical connection to chassis ground must be made. The recommended
procedure requires the product ground wire to be connected directly to the NEGATIVE (-) battery post (this does not include products that use
cigar power cords).
If this product uses a remote device for activation or control, make sure that this device is located in an area that allows both the vehicle and
the device to be operated safely in any driving condition.
Do not attempt to activate or control this device in a hazardous driving situation.
This product contains either strobe light(s), halogen light(s), high-intensity LEDs or a combination of these lights. Do not stare directly into
these lights. Momentary blindness and/or eye damage could result.
Use only soap and water to clean the outer lens. Use of other chemicals could result in premature lens cracking (crazing) and discoloration.
Lenses in this condition have significantly reduced effectiveness and should be replaced immediately. Inspect and operate this product
regularly to confirm its proper operation and mounting condition. Do not use a pressure washer to clean this product.
It is recommended that these instructions be stored in a safe place and referred to when performing maintenance and/or reinstallation of this
product.
FAILURE TO FOLLOW THESE SAFETY PRECAUTIONS AND INSTRUCTIONS COULD RESULT IN DAMAGE TO THE PRODUCT OR VEHICLE
AND/OR SERIOUS INJURY TO YOU AND YOUR PASSENGERS!
Warnings to Installers
Whelen’s emergency vehicle warning devices must be properly mounted and wired in order to be effective and safe. Read and follow all of Whelen’s written
instructions when installing or using this device. Emergency vehicles are often operated under high speed stressful conditions which must be accounted for
when installing all emergency warning devices. Controls should be placed within convenient reach of the operator so that they can operate the system without
taking their eyes off the roadway. Emergency warning devices can require high electrical voltages and/or currents. Properly protect and use caution around
live electrical connections.Grounding or shorting of electrical connections can cause high current arcing, which can cause personal injury and/or vehicle
damage, including fire. Many electronic devices used in emergency vehicles can create or be affected by electromagnetic interference. Therefore, after
installation of any electronic device it is necessary to test all electronic equipment simultaneously to insure that they operate free of interference from other
components within the vehicle. Never power emergency warning equipment from the same circuit or share the same grounding circuit with radio
communication equipment. All devices should be mounted in accordance with the manufacturer’s instructions and securely fastened to vehicle elements of
sufficient strength to withstand the forces applied to the device. Driver and/or passenger air bags (SRS) will affect the way equipment should be mounted. This
device should be mounted by permanent installation and within the zones specified by the vehicle manufacturer, if any. Any device mounted in the deployment
area of an air bag will damage or reduce the effectiveness of the air bag and may damage or dislodge the device. Installer must be sure that this device, its
mounting hardware and electrical supply wiring does not interfere with the air bag or the SRS wiring or sensors. Mounting the unit inside the vehicle by a
method other than permanent installation is not recommended as unit may become dislodged during swerving; sudden braking or collision. Failure to follow
instructions can result in personal injury. Whelen assumes no liability for any loss resulting from the use of this warning device. PROPER INSTALLATION
COMBINED WITH OPERATOR TRAINING IN THE PROPER USE OF EMERGENCY WARNING DEVICES IS ESSENTIAL TO INSURE THE SAFETY OF
EMERGENCY PERSONNEL AND THE PUBLIC.
Warnings to Users
Whelen’s emergency vehicle warning devices are intended to alert other operators and pedestrians to the presence and operation of emergency vehicles and
personnel. However, the use of this or any other Whelen emergency warning device does not guarantee that you will have the right-of-way or that other
drivers and pedestrians will properly heed an emergency warning signal. Never assume you have the right-of-way. It is your responsibility to proceed safely
before entering an intersection, driving against traffic, responding at a high rate of speed, or walking on or around traffic lanes. Emergency vehicle warning
devices should be tested on a daily basis to ensure that they operate properly. When in actual use, the operator must ensure that both visual and audible
warnings are not blocked by vehicle components (i.e.: open trunks or compartment doors), people, vehicles, or other obstructions. It is the user’s responsibility
to understand and obey all laws regarding emergency warning devices. The user should be familiar with all applicable laws and regulations prior to the use of
any emergency vehicle warning device. Whelen’s audible warning devices are designed to project sound in a forward direction away from the vehicle
occupants. However, because sustained periodic exposure to loud sounds can cause hearing loss, all audible warning devices should be installed and
operated in accordance with the standards established by the National Fire Protection Association.
Safety First
This document provides all the necessary information to allow your Whelen product to be properly and safely installed. Before beginning the installation and/or
operation of your new product, the installation technician and operator must read this manual completely. Important information is contained herein that could
prevent serious injury or damage.
WARNING: This product can expose you to chemicals including Methylene Chloride which is known to the State of California to cause cancer, and
Bisphenol A, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to
www.P65Warnings.ca.gov.
Installation Guide:
Edge® 9M Lightbar
51 Winthrop Road
Chester, Connecticut 06412-0684
Phone: (860) 526-9504
Internet: www.whelen.com
Sales e-mail: autosale@whelen.com
Customer Service e-mail: custserv@whelen.com
®
ENGINEERING COMPANY INC.

Questions and Answers:

Whelen Engineering Company Edge 9M Series Specifications

General IconGeneral
BrandWhelen Engineering Company
ModelEdge 9M Series
CategoryAutomobile Accessories
LanguageEnglish

Summary

Warnings to Installers

Warnings to Users

Safety First

Chemical Exposure Warning

Product may expose users to chemicals known to cause cancer or reproductive harm.

Waterproof Splices Requirement

Use waterproof butt splices and/or connectors if exposed to moisture.

Hole Sealing

Seal all drilled holes to ensure they are air- and watertight.

Warranty Voiding

Using non-specified parts voids product warranty.

Drilling Precautions

Check both sides before drilling; deburr holes and install grommets.

Suction Cup Mounting Surface Prep

Clean mounting surfaces with isopropyl alcohol/water mix for suction cups, magnets, tape, or Velcro.

Air Bag Safety

Avoid mounting or routing wires in airbag deployment areas to prevent damage or injury.

Chassis Ground Connection

Ensure a good electrical connection to chassis ground for optimum efficiency.

Remote Device Placement

Locate remote control devices for safe operation in all driving conditions.

Hazardous Operation Warning

Do not operate or control the device during hazardous driving situations.

Eye Safety Warning

Do not stare directly into lights to prevent momentary blindness or eye damage.

Lens Cleaning

Use only soap and water to clean lenses; other chemicals can cause cracking.

Instruction Storage

Store installation instructions for future reference during maintenance.

General Safety Failure Warning

Failure to follow safety precautions can result in product/vehicle damage or serious injury.

Permanent Mounting

Step 1: Mounting Foot and Plate Installation

Install locking plate onto mounting foot, centered side-to-side.

Step 2: Lightbar Foot Placement

Place mounting foot onto lightbar extrusion and position it.

Step 3: Foot Rotation and Engagement

Rotate mounting foot 90° counter-clockwise to engage extrusion lip.

Step 4: Repeat for Remaining Foot

Repeat for remaining foot and return lightbar upright.

Step 5: Lightbar Positioning on Roof

Position lightbar on roof, ideally above B-pillars for strength.

Step 6: Foot Adjustment and Clearance

Adjust feet outwards, ensure full contact, and maintain 1/2" clearance.

Step 7: Tighten Set Screws

Tighten all set screws firmly while lightbar is upside down.

Step 8: Drill Adjustable Foot Holes

Drill two holes into the adjustable foot pad using the hole as a guide.

Step 9: Mark and Drill Mounting Holes

Position lightbar, mark holes, remove, and drill mounting holes.

Step 10: Secure Mounting Feet

Reposition lightbar, align holes, and secure feet with supplied hardware.

Strap Mounting

Step 1: Install Locking Plate

Install locking plate onto mounting foot, centered side-to-side.

Step 2: Foot Placement and Rotation

Place mounting foot onto extrusion and rotate 90° counter-clockwise.

Step 3: Install Anchor Plate

Install anchor plate onto extrusion and repeat for remaining foot.

Step 4: Repeat for Remaining Components

Repeat for remaining mounting foot and anchor plate.

Step 5: Position Lightbar on Roof

Position lightbar on roof, ideally above B-pillars for strength.

Step 6: Adjust Feet and Ensure Contact

Adjust feet outwards, ensure full contact, and maintain 1/2" clearance.

Step 7: Engage Anchor Plates and Tighten

Slide anchor plates outwards to engage feet, then tighten set screws.

Step 8: Prepare Strap Securing Area

Pull weatherstrip away to expose strap securing area.

Step 9: Insert Tension Bolt

Insert tension bolt through strap and anchor plate into tinnerman nut.

Step 10: Drill and Secure Strap

Use strap holes as template to drill pilot holes, then secure vehicle.

Step 11: Final Tension Bolt Tightening

Firmly tighten tension bolts to secure the lightbar to the vehicle.

Adjustable Foot Model MKAJ

Angle Adjustment

Loosen rear screws to adjust lightbar angle for uneven roofs.

Torque Specification

Use torque wrench set at 35 to 40 in/lbs for leveling screws.

5" Mounting Foot Assembly

Foot Assembly Overview

Illustrates assembly for 5" mounting foot with extension.

Strap Mounting Important Note

Ensure lightbar width matches vehicle roof for proper mounting.

Routing your Edge® Lightbar Cable(s)

Step 1: Lower Headliner

Lower headliner 5" to 7" to protect from drilling damage.

Step 2: Drill Cable Access Hole

Drill a 1" hole saw for cable access, avoiding support members.

Step 3: Smooth Hole Edges

Use a round file to smooth and de-burr the cable access hole.

Step 4: Insert Grommet

Insert a 1" grommet (user supplied) into the cable access hole.

Step 5: Pull Cables and Weatherproof

Pull cables through hole and weatherproof using RTV silicone.

Step 6: Route Cables

Route cables to destinations, protecting them from damage.

Connecting the Cables

Power Cable Wiring

Follow factory harness, drill firewall if needed, and install 40A fuse block.

Power Cable Battery Connection

Connect fuse block to POSITIVE (+) battery terminal (max 2 ft wire).

Power Cable Ground Connection

Connect BLACK wire to factory chassis ground adjacent to battery.

Control Cable Connection

Extend control cable to switch panel, fuse at 5 Amps.

LowPower / VIOLET Wire Function

Violet wire controls low power mode; momentary or toggle switch.

Troubleshooting Check

Verify positive wire connection, fuse, and ground connection.

Changing Flash Patterns

Scan-Lock Cable Option

Optional cable for easy pattern changes from inside the vehicle.

Manual Pattern Change Warning

High voltage warning; wait 10 minutes after power off before working.

Strobe Lighthead Pattern Change

Apply +12VDC to 3-position connector sockets to cycle patterns.

Halogen Lighthead Pattern Change

Apply +12VDC to 4-position connector socket to cycle patterns.

Restore Factory Default Pattern

Apply +12VDC during power-up to reset patterns.

Mounting Lightheads to Extrusion

Lighthead Bracket Mounting

Snap lighthead bracket into raised bosses on extrusion.

Channel Engagement

Ears on bracket slide into channels in extrusion base.

Endcap, Gasket, Lens & Spacer Installation

Component Removal

Remove endcap screws, pull endcap and gasket, slide out lenses.

Reinstallation Procedure

Reinstall gasket, lenses, spacers, and endcap, aligning tabs and holes.

Lighthead Reflector Alignment

Align reflector with bosses in endcap and press into place.

Seal Cord Installation (NFPA)

Install seal cord into lens track, ensuring proper coverage and sealing.

Main Fuse Chart

Fuse Calculation Method

Sum function wire amp ratings, multiply by 1.25, and fuse RED power wire.

Strobe Traffic Advisor Functions

Lists wire colors, functions, and current draw for strobe functions.

General Lightbar Functions

Lists wire colors, functions, and current draw for various lightbar features.

Power and Ground Wires

Specifies RED (+12 VDC/8 AWG) and BLACK (Ground/8 AWG) wire details.

Example Calculation

Demonstrates calculating total amp draw and required fuse size.

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