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Wilo Comfort Series User Manual

Wilo Comfort Series
11 pages
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Installation, Operation and Maintenance Instructions
For
Comfort Series Pressurisation Units
Models: P135, P235, P160, P260, P180, P280
Date: 07/01/2013
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Wilo Comfort Series Specifications

General IconGeneral
Insulation ClassF
ApplicationHeating and cooling systems, domestic hot water circulation
Operating ModesConstant speed, proportional pressure, constant pressure
Motor TypeElectronically commutated (EC) motor
Control TypeAutomatic, electronic
Liquid Temperature Range110°C
Maximum Operating Pressure10 bar
Power Supply230 V, 50/60 Hz
Pump Housing MaterialCast iron, stainless steel
Max Liquid Temperature110°C
Impeller Materialstainless steel
TypeCirculation Pump

Summary

Installation Guide

Location and Environment

Considerations for pump set placement including ventilation, frost, drainage, security, and access.

Foundations and Pipework

Requirements for stable foundations and pipework connections, emphasizing size and cleanliness.

Water Quality and Connections

Ensuring water is free from impurities and detailing water connection procedures and safety aspects.

Electrical Connections

Checks for supply compatibility, cable ratings, and earth bonding in accordance with regulations.

Operation Procedures

General Operation Principles

How Wilo pressurisation units control pressure via transducer and controller.

Key Operational Parameters

Overview of factory settings for pressure, alarms, system fill, and pump configuration.

Alarms and Safety Features

Description of Auto Restart, Low Water, Low Pressure, and High Pressure alarms.

Advanced Operation Details

Advanced Operation Alarms

Details on Excess Starts, Pump Trip, and Pump Fail alarms with their causes and actions.

System Fill and Pump Check

Functionality of System Fill for initial setup and automatic Pump Check for inactive units.

Alarm Management and Monitoring

Configuration of Alarm Latching, Alarm Log, and Volt Free Contacts for remote monitoring.

Commissioning Steps

Pre-Commissioning Checks

Ensuring correct piping, wiring, earthing, and system filling before commissioning.

Commissioning Procedure

Step-by-step guide to calculating CF pressure, setting air pressure, and starting the unit.

Maintenance Schedule

Routine Maintenance Schedule

Scheduled checks for leaks, corrosion, valve operation, and shaft rotation every 6 and 12 months.

Examination, Warranty & Support

Written Scheme of Examination

Legal requirements for inspecting accumulator vessels as pressure systems under HSE regulations.

Warranty and Modifications

Terms of the 12-month warranty, inspection rights, and consequences of unauthorized modifications.

Site Visit Information

Required information for service team when requesting a site visit.

Fault Finding Chart

Parameter Chart & Wiring Diagram

Parameter Flow Chart

Wiring Diagram

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