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Wilo STRATOS GIGA User Manual

Wilo STRATOS GIGA
71 pages
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en Installation and operating instructions
fr Notice de montage et de mise en service
es Instrucciones de instalación y funcionamiento
Wilo-Stratos GIGA
2 122 060-Ed.01/2011-06 Wilo
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Wilo STRATOS GIGA Specifications

General IconGeneral
Temperature range-20°C to +140°C
Protection classIP55
Maximum operating pressure16 bar
Motor typeEC motor
DisplayLCD
Connection typeFlange
ApplicationHeating, cooling, industrial circulation systems
HeadUp to 95 m
Motor efficiencyIE4
Materialstainless steel
Operating modeContinuous
Power supply3~400 V, 50/60 Hz
Control modesConstant pressure

Summary

General Notes

About This Document

Provides info on document's purpose, adherence to standards, and scope.

Safety

Symbols and Signal Words

Explains symbols and signal words used for safety warnings and notes.

Qualified Personnel

Details qualifications required for personnel performing pump installation and maintenance.

Risks of Non-Compliance

Outlines consequences of not following safety instructions, including injury and damage.

Safety Consciousness on the Job

Emphasizes compliance with safety instructions and regulations for safe operation.

Operator Safety Precautions

Lists specific safety measures for operators to prevent hazards and injuries.

Inspection and Installation Safety

Provides safety guidelines for inspection and installation work on the pump.

Unauthorized Alterations and Spare Parts

Warns against modifications and unauthorized parts, voiding safety declarations.

Improper Use

States that operational safety is only guaranteed if used per instructions and within limits.

Transport and Interim Storage

Shipping and Storage

Describes pump packaging and delivery, advising checks for transport damage.

Transport for Installation/Dismantling

Provides instructions and warnings for safely transporting the pump unit for installation or dismantling.

Intended Use

Fields of Application

Lists applications for Stratos GIGA pumps, such as heating and cooling systems.

Restrictions

Specifies limitations, prohibiting outdoor installation and warning about pacemakers.

Product Information

Type Key

Explains the components and meaning of the pump's type key for identification.

Technical Data

Provides detailed technical specifications for the pump, including operating ranges and approvals.

Scope of Delivery

Lists the standard items included in the pump's delivery package.

Accessories

Lists optional accessories available for purchase, such as IF-Modules and mounting brackets.

Description and Function

Product Description

Describes the Wilo-Stratos GIGA pumps, their technology, and construction.

Installation and Electrical Connection

Safety Precautions

Highlights the danger of fatal injury from incorrect installation and electrical connection.

Permitted Installation Positions

Horizontal Motor Shaft

Shows allowed orientations for horizontal motor shaft installation, emphasizing bleed valve position.

Vertical Motor Shaft

Shows allowed orientations for vertical motor shaft installation, noting restrictions on motor facing down.

Component Arrangement Changes

Guides on rotating motor impeller unit and positioning sensor holder for installation.

Installation

Preparation

Details preparation steps before installation, like completing welding and ensuring environment.

Positioning and Alignment

Explains positioning requirements and the need for lifting equipment and clearance.

Electrical Connection

Safety

Emphasizes the risk of fatal shock from incorrect electrical connections and qualified personnel requirement.

Operation

Operating Elements

Introduces the operating elements: red button and DIP switches for pump control.

Display Structure

Shows the layout of the pump's display, including menu numbers, values, and symbols.

Standard Symbols

Explains various symbols used on the pump display to indicate status and operations.

Graphics Symbols

Illustrates symbols used in graphics and instructions for menu elements and actions.

Display Modes

Describes different display modes, including display test and error pages.

Display Test

Explains the 2-second display test performed upon power-up.

Status Page

Describes the default status page showing setpoint and symbols for operating modes.

Menu Mode

Explains how to navigate the menu structure using "One level down/up" and "Information" elements.

Error Page

Details how error codes are displayed on the error page, indicating fault conditions.

Menu Groups

Outlines different menu groups: Basic, Info, Service, and Error acknowledgment.

Operating Instructions

Adjusting the Setpoint

Guides on how to adjust the pump's setpoint using the red button and turning the knob.

Changing to Menu Mode

Explains how to enter menu mode from the status page by pressing the red button.

Navigation

Details how to navigate through menu levels and select menu elements using the red button.

Changing Settings

Explains the process for changing setpoints or settings, including navigating and confirming.

Calling Up Information

Describes how to view information in "Information" menu elements without making changes.

Service Mode

Explains how to activate/deactivate service mode using DIP switch 1 for advanced settings.

Access Disable

Details how to disable/enable changes to pump settings using DIP switch 2.

Termination

Explains how to activate/deactivate cable termination for double pump communication.

Menu Elements Reference

Provides a table referencing menu elements, their numbers, types, and functions.

Commissioning

Safety

Warns about electrical shock and rotating parts during commissioning, requiring safety devices.

Filling and Bleeding

Guides on filling and bleeding the pump and system to prevent dry running and damage.

Double Pump/Y-Pump Installation

Details the initial setup for Y-pump installations, including master/slave configuration.

Setting Pump Output

Explains how to set the pump output (delivery head) according to the system's duty point.

Setting Control Mode

Guides on setting control modes (Ap-c, Ap-v, Manual, PID) for optimal pump operation.

Maintenance

Safety

Highlights dangers of electrical shock, magnetic forces, and heavy parts during maintenance.

Air Supply

Stresses the importance of checking air supply to the motor and module for cooling.

Replacing Mechanical Seal

Provides steps for dismantling and replacing the mechanical seal, including safety precautions.

Replacing the Motor

Details the procedure for replacing the motor, including electrical safety and module handling.

Replacing Electronic Module

Outlines steps for replacing the electronic module, emphasizing safety and O-ring installation.

Replacing Fan Wheel

Explains how to remove and install the fan wheel, noting bearing considerations.

Faults, Causes and Remedies

Fault Displays

Explains how faults are displayed and the priority of error types.

Legend

Provides a legend for error types and their priorities.

Mechanical Faults

Lists common mechanical faults, their causes, and remedies, such as cable issues or bearing damage.

Error Table

Presents a comprehensive table of error codes, causes, remedies, and error types for system, pump, motor, and module errors.

Acknowledging Errors

Explains the general procedure for navigating to and acknowledging errors using the control buttons.

Error Type A or D

Details the specific steps for acknowledging error types A and D using flow diagrams.

Error Type B

Details the specific steps for acknowledging error type B, including waiting for reset times.

Error Type C

Details the specific steps for acknowledging error type C, including manual acknowledgment.

Error Type E or F

Details the specific steps for acknowledging error types E and F, including emergency operation resumption.

Spare Parts

Ordering Spare Parts

Provides guidance on ordering spare parts, emphasizing the use of original parts and providing necessary information.

Disposal

Proper Disposal

Instructs on proper disposal and recycling of the product to prevent environmental damage.

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