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Wilo Para STG User Manual

Wilo Para STG
100 pages
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4 533 803-Ed.01 / 2020-06
Wilo-PARA STG
Pioneering for You
de Einbau- und Betriebsanleitung
en Installation and operating instructions
fr Notice de montage et de mise en service
it Istruzioni di montaggio, uso e manutenzione
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Wilo Para STG Specifications

General IconGeneral
BrandWilo
ModelPara STG
CategoryWater Pump
LanguageEnglish

Summary

General Information

About these instructions

Read installation and operating instructions before work and keep them accessible.

Safety

Identification of safety instructions

Safety instructions for preventing personal injury and property damage, displayed with signal words/symbols.

Signal Words and Symbols

Signal words

Defines signal words like DANGER!, WARNING!, CAUTION!, NOTICE for hazard communication.

Symbols

Explains symbols used for electrical voltage, general danger, hot surfaces, magnetic fields, and notices.

Personnel Qualifications

Personnel must be instructed and qualified for tasks, especially electricians.

Personnel must be instructed on regulations and have read instructions. Electrical work requires a qualified electrician.

Electrical Work Requirements

Electrical work must be performed by a qualified electrician.

Specifies requirements for electrical work, including disconnection, RCDs, earthing, and qualified personnel.

Operator Responsibilities

Responsibilities for safe operation and maintenance.

Operator responsibilities include qualified personnel, on-site guards, and replacing defective parts.

Product Description and Function

Overview of pump components

Provides a numbered overview of the Wilo-Para pump's parts, referencing Figure 1.

Pump function explained

Describes the high-efficiency circulator for hot-water heating systems with differential pressure control.

Type key explanation

Explains the coding system used in model designations for Wilo-Para pumps.

Technical Data

Connection voltage, protection class, EEI

Details electrical connection voltage, protection class (IPX4D), and energy efficiency index (EEI).

Operating limits and indicators

Specifies fluid temperatures, operating pressure, inlet pressure, and LED indicator meanings.

Indicator lights (LEDs)

Explains the function of LED indicators for signal display, control mode, and pump curve selection.

Operating Button Functions

Button press operations

How to press the button to select control mode and pump curve.

Button press-and-hold operations

How to press and hold the button for venting, restart, and lock/unlock functions.

Control Modes and Functions

External control via iPWM signal

Describes external control using a PWM signal for pump speed adjustment.

iPWM 1 mode (Heating/Geothermal)

Pump speed controlled by PWM input signal in iPWM 1 mode for heating and geothermal applications.

iPWM 2 Mode (Solar)

Pump speed control via PWM signal.

Pump speed controlled by PWM input signal in iPWM 2 mode for solar applications.

Constant Differential Pressure (Δp-c)

Maintaining constant delivery head.

Maintains constant delivery head irrespective of flow; recommended for underfloor heating.

Constant Speed Control

Maintaining constant volume flow.

Maintains constant volume flow in fixed speed stages; recommended for fixed system resistance.

Pump Control Functions

Venting the pump

Activating the pump venting function to remove air from the system.

Manual restart and button lock

Initiating manual restart or locking/unlocking the operating button.

Activating factory settings

Restoring the pump to its factory default settings.

Intended Use

General information on application

Circulators are intended for hot-water heating systems and similar systems with changing volume flows.

Permitted fluids for operation

Lists permitted fluids like heating water and water-glycol mixtures, with usage conditions.

Misuse and Warnings

Consequences of misuse

Any use beyond intended use is considered misuse and voids warranty claims.

WARNING: Danger of injury or material damage

WARNING: Danger of injury or material damage from improper use of the pump.

Transportation and Storage

Scope of delivery and accessories

Lists items included in delivery and available accessories for the pump.

Transport inspection and conditions

Instructions for checking for damage upon delivery and conditions for transport/storage.

Installation and Electrical Connection

Installation overview and warnings

Installation must be by qualified technicians; includes warnings about hot surfaces and fluids.

Installation preparation

Guidance on preparing for installation, including indoor and outdoor scenarios.

Safety Warnings during Installation

Risk of burns from hot surfaces

Warning about potential burns from touching hot pump housing and motor surfaces.

Risk of scalding from hot fluids

Warning about the risk of scalding from hot fluids during pump installation or removal.

Installation Precautions

Incorrect position damage warning

Caution: Incorrect installation position may damage the pump; observe permissible positions.

Leaking water damage warning

Caution: Leaking water may damage the control module; align shut-off devices carefully.

Pump installation steps

Key points for installing the pump, including direction arrow, horizontal motor, and connections.

Electrical Connection Safety

Heat dissipation and condensation warning

Caution: Insufficient heat dissipation may damage the control module and motor.

Magnetic field hazard warning

WARNING: Risk of fatal injury from magnetic field for people with medical implants.

Electrical connection requirements

Electrical connection must be by a qualified electrician.

Electrical voltage hazard warning

DANGER: Risk of fatal injury from electrical voltage if live components are touched.

Pulsed mains voltage warning

Caution: Pulsed mains voltage can damage electronic components; use sinusoidal AC voltage.

Electrical Connection Preparation

Voltage, fuse, and AC voltage requirements

Corresponds voltage/current to rating plate, specifies fuse, and mandates sinusoidal AC voltage.

Mains cable connection

Instructions for connecting the mains cable, including standard/optional types and cable assignment.

Wilo-Connector connection

Steps for installing the Wilo-Connector, including power disconnection and terminal assignment.

Pump and Signal Cable Connection

Connecting the pump and Wilo-Connector

Earth the pump and connect the Wilo-Connector until it snaps into place.

Removing the Wilo-Connector

Procedure for safely disconnecting the Wilo-Connector using a screwdriver.

Existing device and iPWM connection

Connecting to existing pump cables or the iPWM signal cable.

Commissioning and Venting

Venting procedure

Steps for filling and venting the system, including automatic and manual pump venting.

Mains voltage to iPWM warning

CAUTION: Connecting mains voltage to iPWM pins will destroy the product.

Setting Control Modes

Selecting control mode and pump curve

How to select control modes and pump curves using the operating button and LED display.

Control mode/pump curve display

Table showing LED display indicators for different control modes and pump curves.

Button Lock and Settings Retention

Lock/unlock button function

Activating/deactivating the key lock for the operating button to prevent unauthorized changes.

Settings retention notice

NOTICE: All settings and displays are retained if the power supply is interrupted.

Factory Settings and Decommissioning

Activating factory setting

Restoring the pump to its factory default settings by pressing the button while switching off.

Shutting down the pump

Procedure for safely shutting down the pump, especially if components are damaged.

Maintenance and Troubleshooting

Cleaning instructions

Guidelines for cleaning the pump using a dry duster and avoiding liquids or aggressive agents.

Faults, causes, and remedies

Troubleshooting guide for common faults, their causes, and recommended remedies.

Fault Signals and LED Indicators

Fault signal LED overview

The fault signal LED indicates faults; the pump switches off and attempts cyclical restart.

Red LED faults

Faults indicated by a solid red LED: Blocking, Contacting/winding, Under/overvoltage, Module temp, Short-circuit, Gen. op.

Flashing red/green LED faults

Faults indicated by flashing red/green LED: Dry run, Overload.

Manual Restart Procedure

Automatic and manual restart

Pump attempts automatic restart; manual restart initiated via button press.

Restart notice

Notice regarding LED display after restart and contacting service if fault persists.

Disposal Information

Collection of electrical/electronic products

Proper disposal and recycling of electrical/electronic products to prevent environmental damage.

Domestic waste disposal forbidden

NOTICE: Disposal in domestic waste is forbidden for electrical and electronic products in the EU.

EU/EC Declaration of Conformity

Manufacturer's declaration of compliance

Declaration by the manufacturer stating compliance with relevant EU directives for the product series.

Wilo International Subsidiaries

Worldwide locations and contact details

Lists Wilo subsidiaries globally with addresses, phone numbers, and email contacts.

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