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Wilo Star RS Series User Manual

Wilo Star RS Series
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4131013-Ed.01/2009-02 DDD
Wilo-Star RS, RSD, ST, RSG, AC
D Einbau- und Betriebsanleitung
GB Installation and operating instructions
F Notice de montage et de mise en service
NL Montage- en bedieningsvoorschrift
I Istruzioni di montaggio, uso e manutenzione
E Instrucciones de instalación y funcionamiento
S Installations- och skötselinstruktioner
FIN Huolto- ja käyttöohje
H Beépítési és üzemeltetési utasítás
PL Instrukcja montażu i obsługi
CZ Návod k montáži a obsluze
SK Návod na montáž a obsluhu
RO Instrucfliuni de montaj øi expolatare
GR Οδηγίες εγκατάστασης και λειτουργίας
RUS Инструкция по монтажу и експлуатации
LT Montavimo ir naudojimo instrukcija
LV Uzstādīšanas un ekspluatācijas instrukcija
UK Інструкція по монтажу та експлуатації
TR Montaj ve kullanma kılavuzu
WILO SE
Nortkirchenstraße 100
44263 Dortmund
Germany
T 0231 4102-0
F 0231 4102-7363
wilo@wilo.com
www.wilo.de
G1 Nord
WILO SE
Vertriebsbüro Hamburg
Beim Strohhause 27
20097 Hamburg
T 040 5559490
F 040 55594949
hamburg.anfragen@wilo.com
G2 Ost
WILO SE
Vertriebsbüro Berlin
Juliusstraße 52–53
12051 Berlin-Neukölln
T 030 6289370
F 030 62893770
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G3 Sachsen/Thüringen
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Frankenring 8
01723 Kesselsdorf
T 035204 7050
F 035204 70570
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80797 München
T 089 4200090
F 089 42000944
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G5 Südwest
WILO SE
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Hertichstraße 10
71229 Leonberg
T 07152 94710
F 07152 947141
stuttgart.anfragen@wilo.com
G6 Rhein-Main
WILO SE
Vertriebsbüro Frankfurt
An den drei Hasen 31
61440 Oberursel/Ts.
T 06171 70460
F 06171 704665
frankfurt.anfragen@wilo.com
G7 West
WILO SE
Vertriebsbüro Düsseldorf
Westring 19
40721 Hilden
T 02103 90920
F 02103 909215
duesseldorf.anfragen@wilo.com
Kompetenz-Team
Gebäudetechnik
WILO SE
Nortkirchenstraße 100
44263 Dortmund
T 0231 4102-7516
T 01805 R•U•F•W•I•L•O*
7•8•3•9•4•5•6
F 0231 4102-7666
Kompetenz-Team
Kommune
Bau + Bergbau
WILO EMU GmbH
Heimgartenstraße 1
95030 Hof
T 09281 974-550
F 09281 974-551
Werkskundendienst
Gebäudetechnik
Kommune
Bau + Bergbau
Industrie
WILO SE
Nortkirchenstraße 100
44263 Dortmund
T 0231 4102-7900
T 01805 W•I•L•O•K•D*
9•4•5•6•5•3
F 0231 4102-7126
kundendienst@wilo.com
Erreichbar Mo–Fr von
7–17 Uhr.
Wochenende und feier-
tags 9–14 Uhr elektro-
nische Bereitschaft mit
Rückruf-Garantie!
Kundendienst-
Anforderung
Werksreparaturen
Ersatzteilfragen
Inbetriebnahme
Inspektion
Technische Service-
Beratung
Qualitätsanalyse
Wilo-International
Österreich
Zentrale Wien:
WILO Pumpen
Österreich GmbH
Eitnergasse 13
1230 Wien
T +43 507 507-0
F +43 507 507-15
Vertriebsbüro Salzburg:
Gnigler Straße 56
5020 Salzburg
T +43 507 507-13
F +43 507 507-15
Vertriebsbüro
Oberösterreich:
Trattnachtalstraße 7
4710 Grieskirchen
T +43 507 507-26
F +43 507 507-15
Schweiz
EMB Pumpen AG
Gerstenweg 7
4310 Rheinfelden
T +41 61 83680-20
F +41 61 83680-21
Standorte weiterer
Tochtergesellschaften
Argentinien,
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Arabische Emirate,
Vietnam, USA
Die Adressen finden Sie
unter www.wilo.de oder
www.wilo.com.
Stand Januar 2009
Wilo-Vertriebsros in Deutschland
Erreichbar Mo–Fr von 7–18 Uhr.
Antworten auf
Produkt- und Anwendungsfragen
Liefertermine und Lieferzeiten
Informationen über Ansprechpartner vor Ort
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* 14 Cent pro Minute aus dem deutschen
Festnetz der T-Com. Bei Anrufen aus
Mobilfunknetzen sind Preisabweichungen
möglich.
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Wilo Star RS Series Specifications

General IconGeneral
Max Operating Pressure10 bar
Speed Stages3
Housing MaterialCast Iron
TypeCirculator Pump
ApplicationHeating and cooling
Fluid Temperature Range-10°C to +110°C
Connection TypeThreaded
Power Supply230V, 50Hz

Summary

General Information

Usage Guidelines

The circulating pump is used to pump liquids in pipe systems, not for drinking water or food liquids.

Rating Plate Details

Details about heating circulating pumps, glandless pumps, and their specific types like RS, RSD, ST, RSG, AC.

Pump Component Glossary

Lists and defines numbered parts of the pump as shown in Figure 1, e.g., suction joint, terminal box.

Permissible Fluids

Specifies fluids like heating water and water/glycol mixtures suitable for the pump, with viscosity considerations.

Safety

Safety Markings

Highlights danger symbols for electrical causes and attention notes for pump/installation damage.

Staff Training

Emphasizes that installation and unit personnel must possess appropriate qualifications for the work.

Safety Rule Violation Dangers

Details risks of personal injury or pump damage from not following safety rules, potentially invalidating warranty.

Operator Safety Precautions

Operator must observe local regulations for accident prevention and exclude electrical dangers.

Installation Safety Rules

Inspection and installation must be performed by qualified specialists who have studied these instructions.

Unauthorized Modifications & Spare Parts

Alterations require manufacturer agreement; use original spare parts for safety and warranty.

Unauthorised Operation

Guaranteed safety requires operation according to paragraph 1, not exceeding specified limit values.

Transport and Storage

Interim Storage Requirements

Protect pump with electronic components from moisture, mechanical damage, and temperature extremes.

Pump & Accessories Overview

Included Products

Lists the complete pump, flat gaskets, and installation/operating instructions included in the delivery.

Pump Design

Details the wet-running design, lack of shaft seal, and self-cooling lubrication of bearings and rotor.

Optional Accessories

Lists accessories like pipe connection inserts, switchgear for double pumps, and thermal insulating units.

Assembly & Installation

Installation Procedures

Emphasizes qualified personnel, completing pipework, rinsing, and ensuring pump accessibility.

Pump Mounting

Mount pump horizontally, note flow arrow, secure against twisting, and orient motor housing as needed.

Electrical Connection

Connection by qualified electrician using proper wire, switch, and checking mains data.

Operation

System Filling & Venting

Details how to fill the unit with water and perform necessary venting procedures to ensure proper function.

Speed Setting

Explains adjusting pump speed using a rotary button for optimal heating and noise reduction.

Maintenance

Pre-Maintenance Safety

Prior to maintenance or repair, the pump must be switched off and secured against unauthorized switching.

Troubleshooting

Motor Not Running

Troubleshooting steps for a motor that is switched on but fails to run, checking fuses, voltage, and capacitor.

Noisy Operation

Addresses causes of noise like cavitation due to insufficient pressure and suggests speed adjustments.

Spare Parts

Ordering Information

All rating plate data must be stated when ordering spare parts to ensure correct identification.

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