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Wilo MISO 25-125 - 9 Maintenance; Routine Maintenance and Frequency of Inspection

Wilo MISO 25-125
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Installation and operating instructions WILO Mather and Platt MISO / PISO Pumps 21
Tightening torques Untreated Screw (black finish); Coefficient of Friction 0.14
9 Maintenance
Maintenance and repair work should be carried out by
qualified personnel only.
WARNING! Danger of electric shock!
Any danger from electrical current should be ruled
out.
The pump should be electrically isolated and secured
against unauthorized switch-on prior to any
maintenance or repair work.
Any damage to the connection cable should always be
rectified by a qualified electrician only.
WARNING! Risk of scalding!
At high fluid temperatures and system pressures,
allow the pump to cool down first and then
depressurise the system.
9.1 Routine maintenance and frequency of
inspection
Centrifugal pump requires very little routine
maintenance; however, serious troubles can be often
avoided by regular observation and analysis of various
working parameters. Some of the routine maintenance
checks for this purpose are as under:
To keep daily logbook records of working parameters like
suction and discharge pressure, flow rate, current drawn,
bearing temperature, etc. These parameters should be
recorded twice a shift. Any sudden change should be a
signal for investigation. Refer Section Maintenance &
Inspection log.
Check bearings for normal temperature. See 8.3.3 Pg. No.
20
Vibration & sound level readings should be taken once in
a fortnight and values compared with that of previous
records.
Check that there is sufficient leakage from the gland
packing to ensure proper cooling and lubrication. (if
applicable) For mechanical seal, check that there is no
visible leakage.
For any abnormality observed from the visual/ manual
inspection and through maintenance & inspection logs,
stop the pump and investigate.
Fault finding - Many of the common faults which occur on
centrifugal pumps and which can be diagnosed by
observations are given in the chart under section 10
Faults, causes and remedies.
Routine
m
a
intenance
Parts
Action
Period
Remarks
Mechanical Seal
Check for Leakage
D
aily
5.6 gm/hr. per pair of seal face
Gland Pac
k
ing
Check for Leakage
D
aily
40-60 drops/minute
Check for Leakage
Half
yearly
If
required replace with new packings
Bearings
Check
temperature
Weekly
If Bearing temperature exceeds 80
0
C, the fault
needs to be rectified.
Su
c
t
i
on
P
r
es
sure
Check
P
r
e
ss
ure
Daily
Discharge
Pre
ss
ure
Check Pres
sure
Daily
F
l
ush
i
ng
Check Flow
Weekly
Flow
through the
Flushing pipes
mus
t
be
clear
and
continuous
Vibration
Vibration
Weekly
Refer acceptable field vibration limit chart
Pg. No. 27
Voltage and Current
Check for the rated values
Weekly
Rotat
i
ng
element
Check
the
rotat
i
ng
for wear
Y
e
arly
C
l
earan
c
es
Check the clearances
be
t
ween
neck ring
and
i
mpeller
Y
e
arly
If
value of clearance
is
more, neck
ri
ng
should
be
replaced, Ref. Technical Data Pg. No. 12
Total
Dynamic
Head
Check
S
u
c
t
io
n
and
Di
scharg
e
TDH
Ye
ar
l
y
Alig
nmen
t
Check the
align
m
en
t
of
pu
mp
with
motor
Half
yearly
Refer table for alignment tolerances, Pg. No. 16
NOTE:
The above Routine Maintenance checklist is for pump only. Refer Motor / Engine manufacturers manual for the respective routine
maintenance checks.
Property
Class
Torque
Nominal Diameter - Course Thread
M6
M8
M10
M12
M14
M16
M20
8.8
Nm
9
22
44
76
122
190
300
Ft.lb
7
16
33
56
90
140
221

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