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Wilo TOP-S Series User Manual

Wilo TOP-S Series
34 pages
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D Einbau- und Betriebsanleitung
GB Installation and operating instructions
F Notice de montage et de mise en service
NL Inbouw- en bedieningsvoorschriften
E Instrucciones de instalación y funcionamiento
I Istruzioni di montaggio, uso e manutenzione
Wilo-TOP-S/-SD/-Z/-D/-RL/-I
2 115 933-Ed.03/2011-05
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Wilo TOP-S Series Specifications

General IconGeneral
ApplicationHeating
Power Supply1~230V, 3~400V
Maximum Operating Pressure10 bar
Speed Stages3
Materialsstainless steel shaft
Shaft SealMechanical seal

Summary

General Information and Safety

About This Document

Details about the document's language, availability, and validity.

EC Declaration of Conformity

Information regarding the product's compliance with EC directives.

Safety Instructions Overview

Explains symbols and signal words used in operating instructions for safety.

Personnel Qualifications

Specifies required qualifications for installation, operation, and maintenance personnel.

Dangers from Safety Instruction Non-Compliance

Outlines risks from not following safety instructions, including injury and damage.

Safety Consciousness on the Job

Emphasizes compliance with safety instructions and national regulations.

Operator Safety Instructions

Safety guidelines for users, including supervision of children and component protection.

Installation and Maintenance Safety

Safety rules for performing installation and maintenance work safely.

Unauthorized Modifications and Spare Parts

Warns against modifications and non-original spare parts affecting safety.

Improper Use Guidelines

Defines prohibited usage and operational limits for product safety.

Product Handling and Specifications

Transport and Interim Storage

Guidelines for safe handling and storage of the product during transport.

Intended Use

Specifies the approved applications and liquids for circulation pumps.

Type Key

Explains the coding system used to identify pump models and specifications.

Technical Data

Provides essential technical specifications like flow rate, voltage, and dimensions.

Approved Fluids

Lists compatible fluids and restrictions for pump operation.

Permissible Fluid Temperature

Specifies the temperature ranges for different fluid types and pump series.

Minimum Inlet Pressure Requirements

Details required inlet pressure at the suction port to prevent cavitation.

Scope of Delivery

Lists the components included with the complete pump package.

Accessories

Lists optional accessories that can be ordered separately for the pumps.

Pump Description and Connections

Pump Description

Describes the glandless motor design and lubrication principle of the pump.

Terminal Boxes

Details the types of terminal boxes and their assignment to different pump models.

Installation and Electrical Connection

General Installation Guidelines

Provides general guidelines and warnings for installing the pump correctly.

Threaded Pipe Union Pump Installation

Step-by-step instructions for installing pumps with threaded pipe unions.

Flanged Pump Installation

Instructions and warnings for installing pumps with PN6/10 combination flanges.

Pump Insulation in Refrigeration Systems

Guidance on insulating pumps for refrigeration and air-conditioning applications.

Electrical Connection Procedures

Safety warnings and instructions for making the electrical connection.

Mains-Side Fuse Protection

Specifies the required fuse rating and type for mains power supply.

Supply Cable and Earth Connection

Details on cable placement, drip loops, and proper earthing of the pump.

Collective Fault Signal (SSM)

Explains the function and connection of the collective fault signal output.

Motor Protection

Details motor protection mechanisms, tripping, and fault acknowledgement.

Motor Protection Tripping Devices

Describes tripping units and their connection for full motor protection.

Frequency Converter Operation

Guidance on connecting pumps to frequency converters and recommended filters.

Commissioning and Maintenance

Filling and Bleeding Procedures

Procedure for filling the system and bleeding air from the pump rotor cavity.

Pumps with Vent Screws

Step-by-step guide for bleeding pumps using the vent screw.

Rotation Direction Monitoring

How to check and correct the pump's rotation direction.

Variable Speed Control

Instructions for adjusting pump speed settings, including safety warnings.

Speed Changeover for Terminal Box Types

Details on how to change speed settings for different terminal box types.

Decommissioning the Pump

Procedure for safely shutting down the pump before maintenance or disassembly.

Maintenance Overview

References for maintenance, cleaning, and repair work.

Motor Deinstallation and Installation

Steps and safety precautions for removing and refitting the motor.

Motor Head Detachment and O-ring Replacement

Instructions for detaching the motor head and replacing the O-ring.

Troubleshooting and Product Information

Faults, Causes, and Remedies

Guide to diagnosing and rectifying common pump faults.

Pump Does Not Run

Troubleshooting steps for when the pump fails to start with power on.

Motor Protection Tripped

Diagnosing and resolving issues where motor protection has switched the pump off.

Terminal Box Light Displays and Fault Acknowledgement

Interpreting terminal box indicator lights and acknowledging faults.

Spare Parts Ordering Information

Information on how to order replacement parts for the pump.

Product Disposal Guidelines

Guidelines for the environmentally sound disposal of the product.

EC Declaration of Conformity

Official declaration of the product's compliance with relevant EC directives.

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