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Wine Guardian D088 - User Manual

Wine Guardian D088
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Ducted and Ducted Vertical
Wine Cellar Cooling Systems
Installation, Operation and Maintenance Manual
60Hz Models: D025, D050, D088, D0200, D050V, D088V
50Hz Models: WG40, WG75, WG100, WG175
Manufactured by:
Syracuse, NY
wineguardian.com airinnovations.com
Wine Guardian reserves the right, without notice, to make changes to this document at its sole discretion.
Please visit our web site for the most current version of the Wine Guardian manual and other literature.
Wine Guardian is a registered trademark (2,972,262) of Air Innovations, Inc.
Edition 02-2019 (Original Instructions)
© Air Innovations 2019
Part No. 15H0127-00

Table of Contents

Other manuals for Wine Guardian D088

Questions and Answers

Summary

Directory of Terms

Receiving, Inspecting and Unpacking the Wine Guardian Unit

Receiving and Inspecting the Unit

Check unit for damage, review packing slip for accuracy, and inspect contents.

Review the Packing Slip to Verify

Verify model number, factory installed options, and unit accessories.

Check the unit for

Ensure presence of power cord, thermostat with cable, and drain line.

General Description

Standard Specifications

The Wine Guardian Unit Contains

Lists the essential components and features included in the unit.

Accessories and Optional Equipment

Heating Coils

Optional electric heating coil for temperature control.

Water Cooled Option

Describes the water-cooled condenser option for heat rejection.

Duct Collars and Flexible Ducts

Details ducting kits for air connection, sizing, and installation.

Extended Compressor Warranty

Recommendation to purchase an extended warranty for the compressor.

Low Ambient Option

Feature for operation in low ambient temperatures, controlling fan and heating oil reservoir.

Condensate Pump

Optional automatic pump for draining condensate.

Humidifier and Humidistat

Optional humidifier for adding moisture and its control.

High Ambient -D025, D050, WG40 and WG75 models only

Optional feature for operation in high ambient temperatures.

Overview of the Wine Guardian Unit

Cabinet

Describes the unit's cabinet construction and finish.

Condensing Section

Details the section responsible for heat rejection, including fan and compressor.

Evaporator Section

Explains the cooling section, its coil, fan, and optional heating coil.

Electrical Controls

Information on the location and compliance of electrical components.

Factory Tested

Confirms units are factory tested for operational performance.

Filters

Describes the washable filter on the condenser inlet.

Humidity Option

Details the optional humidifier and its automatic control.

Internal Drain Trap

Explains the function of the internal drain trap.

Refrigerant Circuit

Outlines the components of the refrigerant circuit.

Supply;return grilles

Describes the grilles for air outlets and connections.

Wiring diagrams D025 and D050 and D050 V

Wiring diagrams D025 and D050 and D050 V Continued

Continuation of wiring diagrams for D025, D050, and D050V models.

Wiring diagram D088 and D200 and vertical model D088 V

Wiring diagram water-cooled D025 and D050

Wiring diagram water-cooled D088 and D200

Wiring Diagram Model WG40

Wiring Schematic Model WG75

Wiring Schematic Model WG100

Wiring Schematic Model WG175

Wine Guardian dimensional data

Wine Guardian dimensional data

Wine Guardian Dimensional Data for 60 Hz models

Table of dimensions and weights for 60Hz D025, D050, D088, D200 models.

Wine Guardian Dimensional Data for 50 Hz models

Table of dimensions and weights for 50Hz WG40, WG75, WG100, WG175 models.

Wine Guardian Specifications sheet - 60 Hz models

Wine Guardian Specifications sheet - 50 Hz models

Safety

Safety Message Conventions

Explains the meaning of DANGER, WARNING, and CAUTION messages.

Danger

Defines imminently hazardous situations resulting in death or serious injury.

Warning

Indicates potentially hazardous situations leading to death or serious injury.

Caution

Highlights potentially hazardous situations causing minor or moderate injury.

Safety Considerations

Safety Hazards

Focuses on hazards for maintenance personnel and the use of Lockout/Tagout.

Electrical Hazards

Warns about high voltage and the need to observe electrical warning labels.

Electrical Shock Hazards

Stresses disconnecting all power sources to avoid electrocution or shock.

Hot Parts Hazards

Advises disconnecting power before servicing heating elements to avoid burns.

Moving Parts Hazards

Sound Hazard

Notes that sound levels may reach 83 db(A).

Equipment Safety Interlocks

States there are no electrical safety lockouts within the unit.

Main Power Switch

Details the location and function of the main power switch.

Additional Safety Precautions

Support and Installation Safety

Ensures proper support design, no access until fans stop, and dry cleaning.

Operational and Electrical Safety

Covers pressure limits, water proximity, grounding, and approved accessories.

Servicing and Damage Reporting

Specifies qualified personnel for servicing and conditions requiring service.

Installation

Pre-installation Test

Procedures to test the system for non-visible shipping damage before installation.

General Installation Guidelines

Covers unit placement, modification prohibition, access, and outlet requirements.

Planning the Installation

Addressing Items in the Planning Process

Questions to consider for unit location, mounting, grilles, and utilities.

Performing a Pre-installation Check

Checks for electrical configuration, breaker size, cellar insulation, and ductwork.

Locating the Unit

Guidance on typical indoor installation locations and recommended duct lengths.

Grilles

Reducing Noise from the Unit

Tips for minimizing unit noise using materials and ductwork design.

Installing the Unit Outdoors

Instructions for outdoor installation, emphasizing protection from elements.

Mounting the Unit

Floor Mounting

Guidance on placing and elevating the unit on the floor.

Wall Mounting

Instructions for mounting the unit through a wall, requiring support.

Ceiling Mounting

Procedures for constructing a platform to suspend the unit from ceiling joists.

Installing the Condensate Drain Connection

Details on connecting the drain line to remove cellar moisture.

Installing the Drain Line

Priming the Drain Trap

Explanation of how the internal drain trap primes itself.

Wiring the Unit for Power

Critical safety and code compliance instructions for electrical wiring.

Installing the Thermostat and Communication Cable

Mounting the Remote Interface Controller

Steps for installing the controller, including cable routing and placement.

Installation of the Wine Guardian Remote Sensor

Mounting the Remote Sensor

Steps for mounting the remote sensor, considering location and insulation.

Joining Communication Cable

Changing Jumper Positions

Guide for adjusting jumper positions for averaging sensor readings.

Standard Controller Functions

How to: Turn system on;off

Steps to power the unit on and off, noting the delay.

Change temperature

Procedure for adjusting the temperature setpoint using the controller.

Change humidity

Steps to adjust the humidity setpoint, requiring a humidifier.

Change Settings Cooling;Heating;Auto

How to scroll through and select operating modes like cool, heat, or auto.

Controller Settings

Deg F or Deg C

Setting to switch temperature units between Fahrenheit and Celsius.

Low temperature alarm setpoint

Configures the setpoint for low temperature alerts.

High temperature alarm setpoint

Configures the setpoint for high temperature alerts.

Low humidity alarm set point

Sets the threshold for low humidity alarms.

High humidity alarm setpoint

Sets the threshold for high humidity alarms.

Add or remove humidifier

Setting to enable or disable humidifier functionality.

Fan AUTO or ON

Controls fan operation mode: auto or continuous.

Advanced Controller Settings

Compressor anti-short cycling time

Sets the delay between compressor cycles to prevent premature failure.

Set up remote sensor or thermostat

Configures the unit to use remote sensors or the local interface.

Enable or disable defrost sensor input

Option to enable or disable the defrost sensor input.

Defrost cut in temperature

Defrost cut out temperature.

Sets the temperature at which the defrost cycle ends.

Compressor run time setting for defrost.

Determines the compressor run time duration during defrost cycles.

Room sensor calibration

Calibrates the room sensor to adjust the displayed temperature reading.

RH% Sensor Calibration

Differential temperature adjustment

Adjusts the turn-on temperature for the system/compressor above setpoint.

Deadband setting

Sets the minimum temperature difference between heating and cooling setpoints.

Test mode setting

Enables or disables test mode for controller outputs, excluding electric heat.

System Selection

Instruction not to change this setting.

Alarm Codes

High temperature alarm

Indicates high temperature condition, flashing number, and stays until setpoint is met.

Low temperature alarm

Indicates low temperature condition, flashing number, and stays until setpoint is met.

High humidity alarm

Indicates high humidity condition, flashing number, and stays until setpoint is met.

Low humidity alarm

Indicates low humidity condition, flashing number, and stays until setpoint is met.

!1 = High Pressure Switch Fault

Alarm indicating high pressure switch fault, forcing system shutdown.

!2 = CS (Condensate Switch Fault)

Alarm for condensate switch fault, forcing system shutdown.

Installing the Ductwork and Grilles

Recommended Insulated Flexible Ductwork Sizing Chart

Provides recommended duct diameters for 60Hz and 50Hz Wine Guardian units.

Location of Supply and Return Grilles

Relocating a grille on the Wine Guardian

Steps to remove and relocate grilles on the unit's access panels.

General Duct Recommendation

Best practices for ductwork installation, support, and connection.

Using Ductwork

Cold Air to;from Wine Cellar

Connecting supply and return ductwork for the wine cellar.

Warm Air to;from Condenser

Connecting ductwork for directing heat and noise away from occupants.

Typical Mounting Arrangements

Duct Adapter Sizes

Ducting Options

Single Outlet Duct Installation

Diagrams showing how to install ductwork for a single outlet setup.

Inspection and Start-up Checklists

Receiving and Inspecting

Checklist for unit condition and completeness upon receipt.

Handling and Installing

Checklist for proper unit mounting, electrical service, and ductwork.

Starting-up the Unit

Checklist for visual inspection, connections, airflow, and operation verification.

Starting Up and Operating the Wine Guardian

Turn on the Unit

Instructions for powering the unit on via the rocker switch.

Testing the Fan

Procedure for testing the fan operation, referencing configuration setting 7.

Running the Unit

Checks for compressor operation, unusual noise, and initial run behavior.

Cycling the Unit

Setting the Thermostat

Recommended thermostat settings for optimal temperature control.

Regulating the Wine Cellar Temperature

Tips for managing temperature gradients and air flow patterns.

Changing the Air Flow Direction

How to adjust grilles and use dampers for airflow balance.

Maintenance

General

Safety warnings and general maintenance requirements for qualified personnel.

Cleaning the Filters

Step-by-step instructions for cleaning the reusable condenser coil air filter.

Cleaning the Condensate Drain System

Flushing a water regulating valve - water-cooled models only

Manual flushing procedure to clear sediment from water regulating valves.

Cleaning the Humidifier (optional)

Notes periodic maintenance requirements for the optional humidifier.

Heating Coil Option

Information on the heating coil location, operation, and testing.

Low Ambient Option

Maintenance Schedule

Recommended monthly and yearly maintenance tasks for the unit.

Troubleshooting

Typical Start-up Problems

Covers issues like loose cables, incorrect settings, and timer delays.

Unit Does Not Start-up

Troubleshooting for power switch light off and on issues.

Power Switch Light is Off

Checks for switch position, power outlet, and unit plug.

Power switch light is on and the thermostat light is off

Diagnoses issues related to no power to the thermostat or faulty controller.

Power switch light is on and the thermostat light is on

Troubleshooting thermostat setup and evaporator fan operation.

Problems Controlling Cellar Temperature

Unit is operating and blows evaporator air, but the supply air is not colder than the return air from the cellar

Troubleshoots thermostat, compressor, airflow blockages, and high pressure switch.

Cellar Temperature too cold (below 51°F or 10°C) when unit is running

Solutions for overcooling, including thermostat settings and optional heating coil.

Cellar Temperature is too cold (below 51°) when unit is not running

Addresses causes of cold temperatures when the unit is off, like heat loss.

Problems Controlling Cellar Humidity

Humidity too low or supply air is too cold, without optional humidifier

Addresses low humidity due to airflow issues, frozen coils, or incorrect setpoints.

Humidity too low, without optional humidifier

Solution for low humidity when no humidifier is installed.

Humidity too low with optional humidifier

Troubleshoots humidifier operation, wiring, and water supply.

Humidity too high when unit is running but not cooling

Addresses high humidity caused by compressor issues or high ambient temps.

Humidity too high when unit is not running

Humidity too high when unit is running and cooling

Troubleshoots high humidity during operation due to moisture or humidifier issues.

Other Miscellaneous Problems

Covers issues like power light off, water leaks, and objectionable noise.

Unit operates but the power switch light is not ON

Troubleshooting a non-illuminated power switch light, likely a burned-out bulb.

Unit is leaking water

Addresses water leaks caused by trapped piping, plugged traps, or unit leveling.

Unit is running properly, but the sound of the unit is objectionable

Solutions for noise issues related to airflow or the unit itself.

High Pressure Switch has Shut Down the Unit

Instructions to Reset High Pressure Switch

Step-by-step guide to locate and reset the high pressure switch.

Advanced Troubleshooting

Evaporator coil is freezing

Troubleshooting steps for a freezing evaporator coil, like charge or TXV issues.

High pressure switch keeps tripping

Diagnoses persistent tripping of the high pressure switch.

Unit cycles on and off more than 8 times;hr

Troubleshooting rapid cycling issues related to thermostat or pressure switches.

High pitched or loud rubbing noise, clanking or vibration

Addresses noise issues from loose fans, compressor vibration, or TXV malfunction.

Replacing the blowers

Note on replacing fans or motors as a complete unit.

Warranty

GENERAL

States the two-year warranty period for defects in material and workmanship.

LIABILITY

Defines Wine Guardian's liability limited to repair or replacement.

LIMITATIONS OF LIABILITY

Excludes implied warranties and consequential damages; not responsible for installation costs.

INDEMNIFICATION

Purchaser agrees to indemnify seller against claims arising from product use.

FOREIGN GOVERNMENT AND INDIAN NATIONS

Purchaser waives sovereign immunity for disputes within US courts.

SEVERABILITY

States that invalid provisions do not affect the rest of the contract.

ADDITONAL REQUIREMENTS

Procedure for warranty claims, requiring authorization and prepaid part returns.

Contact and Warranty Information

Contact Information

Lists addresses, phone numbers, and website for Wine Guardian.

Warranty and Warranty Procedure

Explains how to handle warranty inquiries and procedures.

Wine Guardian D088 Specifications

General IconGeneral
BrandWine Guardian
ModelD088
CategoryWine Cooler
LanguageEnglish

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