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Wintech WP-3000 Series - User Manual

Wintech WP-3000 Series
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Digital Technology & New Innovation !!!
Instruction Manual
WP-3000 Series
Digital Indicators
Contents
WARNING / CAUTION / NOTE 1P
1. Checking the
Accessories 1P
2
. Part Name 1,2P
3. Installation
2P
4.
Terminal Diagram 2P
5.
Feature 2P
6.
General Specification 2P
7
. Major Functions 3P
8
. Operation and Setting Mode 3,4P
Be sure to observe following warning / cautions and
those provided in the text. In order to secure safety in
handing the instrument.
WARNING
- General
In order to prevent electric shock, be sure to
disconnected this instrument from the main power
source when wiring.
- Protective Grounding
In order to prevent electric shock ; be sure to
provided protective grounding prior to turning on this
instrument. Do not cut a protective
grounding conductor disconnected protective grounding.
- Power Source
Make sure that the supply voltage for this
instrument conforms to the voltage source.
Attach protective cover prior to turning on this instrument.
- Fuse
In order to prevent a fire, use only our specified fuse.
Don't short-circuit a fuse.
- Working Environment
Do not operate this instrument in the environment where it
is exposed to a combustible, explosive, corrosive gas or
water, steam.
- Input and Output wiring
Provide input and output wiring after turning off the power.
CAUTION
- Inside of instrument
Do not disassemble the inside of the instrument.
Prevent inflow of dust, water, oil and wiring dregs in to the
instrument.
- Input and Output wiring
Do not use empty terminals for other purposes such
as relaying, etc.
Wire correctly after checking the polarity and purpose of the
terminal.
When wiring the instrument, separate from high voltage
cables, power lines, and motor lines to prevent
inductive noise.
- Transportation
When transporting this instrument or the equipment with this
instrument incorporated in it, take measures to prevent
opening the door and falling out the inner module.
NOTE
- Instruction manual
Deliver this instruction manual to an end user.
3
4
5
6
MODE
AU TO
EXIT
WP3000
AL3
°C
mmHg
bar
AL1
AL4
AL2
1
7
2
W
Win t e ch P ro c e s s C o.
Prior to handing the instrument be sure to read this manual.
If you have any question on this manual or fine any errors
omissions in this manual, contact our sales representative
After reading this manual, keep it carefully by the
instrument.
When the manual, is lost or stained, contact our sales
representative.
It is prohibited to copy or reproduce this manual without
our permission.
- Checking the accessories
Upon delivery instrument, unpack and check its accessories
and appearance. if there are missing accessories or
damage on the appearance contact our dealer where you
purchased the instrument or our sales representative.
- Installation
When installing this instrument, put on a protective gear
such as safety shoes, helmet, etc. for your safety.
- Maintenance
Only our serviceman or persons authorized by
Wintech Process Co. are allowed to remove and take the
inner module, the main unit and printed circuit boards apart.
- Disposal
Disposed the used products in a correct way.
Do not incinerate plastics of m
aintenance parts and
replacement parts. A harmful gas mat be produced.
To dis
posed of this instrument, consign to the special
agent as an industrial waste.
- Cleaning
Use dry cloth to clean the surface of this instrument
Do not use any organic solvent.
Cleaning the instrument after turning off the power.
- Revisions
This instruction manual is subject to change without prior
notice.
- Evasion of responsibility guarantee
Be sure to observe the caution in operating, maintaining,
and repairing this instrument. We will not be responsible
for or
guarantee the damage resulting from
negligence of them.
1. Checking the
Accessories
When you received, please check the Insufficient
accessories and defective products shape.
If the lack of parts, please contact the company.
INDICATOR
BRACKET
PRODUCT
MANUAL
UNIT
STICKER
2. Part Name
Measured value display
Alarm condition display
Memorize the setting data and change the operation menu.
Into the data setting mode and collect the changed
location.
Change the data value.
Out of mode.
Unit
Question and Answer IconNeed help?

Do you have a question about the Wintech WP-3000 Series and is the answer not in the manual?

Summary

General Safety Precautions

Safety Warnings and Notes

Covers essential warnings, cautions, and notes for safe handling and operation of the instrument.

General Handling Guidelines

Provides general advice on reading the manual, checking accessories, installation safety, maintenance, and disposal.

Product Identification and Setup

Accessory Check

Instructions for verifying the included accessories upon delivery to ensure completeness.

Part Name Identification

Identifies and labels the various parts and components of the WP-3000 series digital indicator.

Installation and Wiring

Mounting and Dimensions

Details recommended mounting methods, panel thickness, and cut-out sizes for installation.

Terminal Wiring

Illustrates the terminal layout and wiring connections for various inputs and outputs.

Power Source Wiring

Provides critical safety precautions and guidelines for connecting the power source.

Product Specifications and Features

Key Features

Highlights the main features of the WP-3000 series, including response and alarm capabilities.

General Specifications

Lists detailed technical specifications, input/output ranges, and environmental conditions.

Major Functions and Operation

Output Scaling

Explains how to adjust the output signal (4.00~20.00mA) based on display values.

Sensor Compensation

Details the function for compensating errors due to sensor line length or aging.

Input and Output Functions

Covers various input types, limit functions, alarm configurations, and optional outputs.

Communication Interface

Describes the capability for remote monitoring and communication via RS-485.

Operation and Setting Modes

Operation Mode Overview

Explains the behavior of upper and lower limit alarms based on set values.

Setting Mode Navigation

Details the process for changing settings, including decimal points, digits, and data values.

Overview

The WP-3000 Series Digital Indicators are advanced instruments designed for precise measurement and display in various industrial applications. These devices offer a comprehensive set of functions, including input scaling, sensor compensation, alarm capabilities, and communication interfaces, making them versatile tools for monitoring and control.

Function Description

The core function of the WP-3000 Series is to accurately measure and display various input signals. It supports mA input (DC 4.00~20.00mA) and pulse input, allowing it to interface with a wide range of sensors and transducers. The device features a display scaling function, which enables users to adjust the displayed value according to specific scales and input ranges. This is particularly useful for converting raw sensor data into meaningful engineering units, such as t/m (tons per minute) for flow rates. For example, an input range of 0.00~10.00Hz can be scaled to display 0.00~7.00 t/m, providing a direct and intuitive reading for operators.

Another key function is the output scaling, which allows the 4.00~20.00mA output value to be scaled to a desired output range. This is crucial for integrating the indicator into control systems, where the output signal needs to correspond to a specific process variable.

The sensor compensation function is designed to correct errors that may arise from long sensor lines or changes in the sensor's zero point due to aging. This ensures the accuracy and reliability of measurements over time, reducing the need for frequent recalibration. For instance, if a sensor initially reads 10.1 t/h and requires a -0.1 compensation, the device can be configured to display the corrected value of 10.0 t/h.

The WP-3000 Series also incorporates a "Function (mA type)" feature, which includes options like F-SL (pass input as is for general input and linearity) and ROOT (pass input after square root calculation, used for flow rate by orifice). This flexibility allows the indicator to adapt to different measurement principles and signal processing requirements. Additionally, a "LIMIT" function is available for applications like level measuring, ensuring that the display always shows zero when the measured value falls below zero.

Alarm functions are integral to the WP-3000 Series, providing critical alerts when process variables exceed or fall below predefined thresholds. The device supports high and low alarms with configurable dead bands. For example, a high alarm (AL-1) can be set to activate when the present value (PV) reaches 500.0 or more and deactivate when it drops to 499.5 or less. This hysteresis prevents rapid toggling of the alarm when the PV fluctuates around the setpoint.

An optional POT (Pulse Output) function is available, allowing the device to generate pulse outputs based on the input signal. This can be configured for pulse per hour (e.g., 3600 pulses per hour at 20mA input) or pulse per second (e.g., 20 pulses per second for a given high scale value).

The communication interface, specifically RS-485, enables the WP-3000 Series to communicate with computers and facilitate remote monitoring. This feature is essential for integrating the indicators into larger supervisory control and data acquisition (SCADA) systems.

Usage Features

The WP-3000 Series is designed for ease of use and robust operation. The front panel includes a clear measured value display, alarm condition indicators, and intuitive buttons for operation and setting. The "MODE" button is used to memorize setting data and navigate through operation menus, while the "EXIT" button allows users to exit modes and return to the PV value display. Data setting involves a straightforward process of selecting the decimal point, flickering the desired digit, and adjusting the value using the navigation buttons.

The device offers a selection of moving average filters (None, Average 4, 8, 16, 32) to stabilize the display and output values when the input is irregular. However, it is noted that using a filter may delay response, so it should be used judiciously, especially when high-speed response is critical.

For initial setup or in cases where all parameters need to be reset, the device can be initialized by simultaneously pressing the "MODE" and "EXIT" keys while turning on the power. This restores the instrument to its factory default settings.

Installation is straightforward, with recommendations for panel thickness (1.2mm to 5mm) to ensure secure mounting. The terminal diagram provides clear guidance for wiring power sources, input signals, and output connections. The device also includes a built-in sensor power source (DC 12V 30mA ±0.5%), simplifying wiring for certain sensors.

Maintenance Features

Maintenance of the WP-3000 Series emphasizes safety and proper handling. Users are explicitly warned to disconnect the instrument from the main power source before any wiring to prevent electric shock. Protective grounding is mandatory before turning on the instrument, and the protective grounding conductor should never be cut. The device should only be operated within specified environmental conditions, avoiding exposure to combustible, explosive, corrosive gases, water, or steam.

For cleaning, only a dry cloth should be used on the instrument's surface, and organic solvents should be avoided. Cleaning should always be performed after turning off the power.

The manual stresses that only authorized service personnel from Wintech Process Co. are permitted to remove or disassemble internal components such as the inner module, main unit, or printed circuit boards. This ensures that repairs and maintenance are performed correctly and safely, preserving the integrity of the instrument.

In terms of disposal, used products should be disposed of properly, and incineration of plastic maintenance parts or replacement parts is prohibited due to the potential production of harmful gases. Instead, the instrument should be consigned to a special agent for industrial waste disposal.

The instruction manual itself is a crucial maintenance feature, providing detailed guidance for operation, setting, and troubleshooting. Users are advised to read the manual thoroughly before handling the instrument and to keep it carefully for future reference. In case of loss or damage to the manual, a replacement can be obtained from the sales representative.

Wintech WP-3000 Series Specifications

General IconGeneral
Channels2
Vertical Sensitivity2mV/div to 10V/div
Trigger ModesEdge, Pulse, Video, Slope, Alternate
Power Supply100-240VAC, 50/60Hz
Weight2.5 kg
Vertical Resolution8 bits
Display7-inch TFT LCD
InterfaceUSB
Accuracy±3%
Operating Temperature0°C to 40°C