This document describes the E10SP Motor, a component used with Wood-Mizer LT15 and LT15W sawmills. It serves as a supplemental manual, providing specific information for the motor's safety, operation, maintenance, and replacement parts when integrated into these sawmills. The manual emphasizes that it should be used in conjunction with the sawmill operator's manual and the engine manufacturer's manual for comprehensive instructions and safety precautions.
The manual begins with a strong emphasis on safety, stating "Safety is our #1 concern!" and urging users to read and understand all safety information and instructions before operating, setting up, or maintaining the machine. It includes important California Proposition 65 warnings regarding exposure to chemicals from gas/diesel engine exhaust and wood dust. For engine exhaust, it advises operating in well-ventilated areas, venting exhaust to the outside if in an enclosed area, not modifying or tampering with the exhaust system, and limiting engine idling. For wood dust, it warns that drilling, sawing, sanding, or machining wood products can expose users to wood dust, a substance known to cause cancer, and recommends avoiding inhalation or using a dust mask and other safeguards.
The operational section focuses on starting and stopping the motor. To start the motor, the user must turn the main switch on the starter box to the "ON" position and then press the green "START" button. Crucially, a "DANGER!" warning precedes these instructions, emphasizing the need to ensure the blade is disengaged and all persons are clear of the blade's path before starting, as failure to do so could result in death or serious injury. To shut off the motor, the user presses the red "STOP" button on the starter box and then turns the main switch to the "OFF" position.
Maintenance is a critical aspect covered in the manual. It directs users to refer to the manufacturer's manual for maintenance intervals and procedures unless otherwise specified, particularly recommending following manufacturer's recommendations for dusty conditions. The manual highlights that it only provides information on additional procedures or procedures to be performed at different time intervals than those found in the manufacturer's manuals. A significant "WARNING!" advises cleaning sawdust from all guards, vents, control boxes, or any area where sawdust may gather after every shift to prevent fire, which could lead to death or serious injury.
Several "DANGER!" warnings are provided for maintenance tasks. Users are cautioned to always be aware of and take proper protective measures against rotating shafts, pulleys, and fans, maintaining a safe distance and ensuring loose clothing or long hair does not engage rotating members. Electrical work, including installation, service, and maintenance, must be performed by a qualified electrician in accordance with applicable electrical codes. A severe "DANGER!" warning about hazardous voltage inside the electric sawmill disconnect box, starter box, and at the motor emphasizes the risk of shock, burns, or death, instructing users to disconnect and lock out the power supply before servicing and to keep all electrical component covers closed and securely fastened during mill operation.
Additional "WARNING!" messages for maintenance include removing the blade before performing any engine service to prevent serious injury and always wearing proper and necessary safety equipment (such as eye, breathing, hand, and foot protection) when performing service functions. The manual introduces a symbol (a circle with a '0') to identify maintenance procedures based on hours of operation, with "AR" signifying "as required" procedures.
The manual also includes detailed replacement parts lists and diagrams for various motor components. These sections are organized by assembly, such as the Motor Starter Assembly and Motor Assembly, and provide part numbers and quantities. For instance, the Motor Starter Assembly (LT15, Rev. E6.06+) includes items like bolts, brackets, enclosures, harnesses, and decals. A different revision of the Motor Starter Assembly (LT15, Rev. E2.00 - E6.05) is also detailed, showing variations in components like fuses, disconnects, and transformers, with footnotes explaining revisions and replacements. The Motor Assembly section lists parts such as the motor itself, bushings, sheaves, fans, bolts, spacers, nuts, belts, guards, screws, and washers. The Throttle/Clutch Assembly (LT15 E10, Rev. E1.00+) includes components like the knob, handle, bushings, collars, linkage blocks, pins, linkage assemblies, nuts, washers, pivot weldments, and the brake/clutch assembly, with footnotes indicating revisions to parts like the clutch handle and brake/clutch assembly to improve durability and eliminate pinch points.
Overall, the manual serves as a crucial guide for ensuring the safe and effective integration, operation, and maintenance of the E10SP Motor within the specified Wood-Mizer sawmills, with a strong emphasis on user safety and proper procedures.