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Wood-mizer LT40HD-H Hydro User Manual

Wood-mizer LT40HD-H Hydro
158 pages
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Wood-Mizer
®
Sawmill
Safety, Setup, Operation
& Maintenance Manual
LT40HD-H Hydro rev. K4.00
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
Form #1511

Table of Contents

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Wood-mizer LT40HD-H Hydro Specifications

General IconGeneral
BrandWood-mizer
ModelLT40HD-H Hydro
CategorySaw
LanguageEnglish

Summary

Introduction

About This Manual

Information regarding the purpose and use of this manual.

Getting Service and Support

Contact information, office hours, and payment methods for Wood-Mizer service.

Sawmill Specifications

Detailed technical specifications for the sawmill model.

Customer and Sawmill Identification

Locating model and VIN numbers for service and identification.

Warranty Information

Details of the limited product warranty, terms, and exclusions.

Safety

Safety Symbols and Signal Words

Explanation of symbols and signal words indicating hazards.

General Safety Instructions

Essential safety procedures and owner responsibilities for safe operation.

Electrical Lockout Procedures

Safe procedures for locking out electrical power during maintenance.

Sawmill Setup

Stationary Sawmill Setup

Instructions for preparing and setting up a stationary sawmill.

Portable Sawmill Setup

Instructions for preparing and setting up a portable sawmill.

Replacing the Sawmill Blade

Step-by-step guide for safely removing and installing a sawmill blade.

Tensioning and Tracking the Blade

Procedures for correctly tensioning and tracking the sawmill blade.

Starting the Engine or Motor

Instructions for safely starting the sawmill's engine or motor.

Board Return System Operation

How to use and bypass the automatic board return system.

Sawmill Operation

Hydraulic Control Operation

Explanation of the hydraulic control levers for log handling.

Loading, Turning, and Clamping Logs

Procedures for safely loading, turning, and clamping logs onto the sawmill bed.

Up/Down and Blade Guide Arm Operation

Operating the up/down system and adjusting the blade guide arms.

Power Feed and Autoclutch Operation

Using the power feed system and autoclutch for cutting.

Cutting the Log and Edging

Steps for cutting logs, including first cuts, edging, and board removal.

Blade Height Scale and Water Lube

Using the blade height scale and operating the water lube system.

Preparing Sawmill for Towing

Instructions for preparing the sawmill for safe transport.

Maintenance

Wear Life and Blade Guide Maintenance

Estimated part wear life and maintenance for blade guides.

Sawdust Removal and Carriage Maintenance

Procedures for sawdust removal and carriage track maintenance.

Vertical Mast Rails and Hydro System

Maintenance for vertical mast rails and the hydraulic system.

Blade Tensioner and Belt Maintenance

Maintenance for the blade tensioner and various belts.

Drive System and Battery Maintenance

Maintenance for drive belts, bearings, and battery charging.

Troubleshooting Guide

Sawing Problems and Solutions

Common sawing issues and their recommended solutions.

Electrical System Troubleshooting

Diagnosing and resolving electrical problems with the sawmill.

Hydraulic System Troubleshooting

Identifying and fixing issues within the sawmill's hydraulic system.

Hydraulic Pressure Test and Pulley Alignment

Testing hydraulic pressure and aligning engine/motor pulleys.

Sawmill Alignment

Routine Alignment Procedure

Steps for performing standard sawmill alignment.

Complete Alignment Procedure: Chassis and Blade Guides

Comprehensive alignment covering frame, wheels, rails, and blade guides.

Saw Head Tilt and Height Scale Calibration

Adjusting saw head tilt and calibrating blade height scale.

Clamp Stop and Board Return Bracket Adjustments

Final adjustments for clamp stops and the board return bracket.

Hydraulic Information

Hydraulic Schematic Diagram

Diagram illustrating the sawmill's hydraulic system layout.

Hydraulic Layout and Components

Layout diagram and list of hydraulic components with part numbers.

Hydraulic Hoses and Hydrostatic Schematic

Details on hydraulic hoses and the hydrostatic system schematic.

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