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Wood-mizer LT40HD User Manual

Wood-mizer LT40HD
202 pages
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Wood-Mizer
®
Sawmill
Safety, Setup, Operation
& Maintenance Manual
LT30HD Super Remote rev. J7.01 - J8.09
LT40HD Super Remote rev. J7.01 - K302
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
October 2004
Form#1181

Table of Contents

Other manuals for Wood-mizer LT40HD

Questions and Answers:

Wood-mizer LT40HD Specifications

General IconGeneral
BrandWood-mizer
ModelLT40HD
CategorySaw
LanguageEnglish

Summary

1. Introduction

1.1 About This Manual

Explains that this manual replaces all previous information and does not extend warranties.

1.2 Getting Service

Provides contact information for sales and service in the U.S. and Canada, and office hours.

1.3 Specifications

Details the dimensions, weights, log capacity, engine, and performance rates of the sawmill models.

1.4 Customer and Sawmill Identification

Explains how to locate and record the sawmill model number and Vehicle Identification Number (VIN).

2. Safety

2.1 Safety Symbols

Defines DANGER, WARNING, CAUTION, IMPORTANT, and NOTE signal words and their associated symbols.

2.2 Safety Instructions

Emphasizes reading the manual, observing warnings, and complying with all applicable laws and regulations.

3. Sawmill Setup

3.1 Stationary Sawmill Setup

Instructs on preparing a firm, level area and anchoring the sawmill for stationary use.

3.2 Portable Sawmill Setup

Details setting up the sawmill on ground with inclines and using outriggers for portable setup.

3.3 Replacing The Blade

Provides step-by-step instructions for safely removing and installing a bandsaw blade.

3.4 Tensioning The Blade

Explains how to tension the blade using the hydraulic tensioning handle and gauge.

3.5 Tracking The Blade

Guides on adjusting the blade to track correctly on the blade wheels using the cant control.

3.6 Starting The Engine (or Motor)

Outlines safety precautions and procedures for starting the sawmill's engine or motor.

3.7 Board Return

Explains the operation and setup of the automatic board return system.

4. Sawmill Operation

4.1 Hydraulic Control Operation

Describes how hydraulic control levers become operational and their functions for log handling.

4.2 Loading, Turning And Clamping Logs

Details the procedures for loading, turning, and clamping logs onto the sawmill bed.

4.3 Up/Down Operation

Explains the operation of the up/down system using the control panel switch.

4.4 Blade Guide Arm Operation

Guides on adjusting the outer blade guide arm using the toggle switch on the control panel.

4.5 Autoclutch Operation

Mentions the Autoclutch feature for remotely engaging/disengaging the blade via a control box switch.

4.6 Power Feed Operation

Describes how to operate the power feed system using two switches on the control panel.

4.7 Cutting The Log

Provides steps for normal operation of the sawmill, from positioning the log to cutting boards.

4.8 Edging

Details the process of edging boards on the Wood-Mizer sawmill.

4.9 Optional Cutting Procedure for Super Series Mills

Explains the procedure of leaving the blade engaged when returning the carriage for maximum production.

4.10 Blade Height Scale

Describes the blade height scale attached to the carriage head frame, including inch and quarter scales.

4.11 Water Lube Operation

Explains the function of the water lube system for keeping the blade clean and preventing sap buildup.

4.12 Preparing The Sawmill For Towing

Provides instructions for preparing the sawmill for transport, including securing components.

5. Maintenance

5.1 Wear Life

Lists estimated life expectancy of common replacement parts based on proper maintenance.

5.2 Blade Guides

Details how to check, inspect, and adjust blade guide rollers and blocks for wear and spacing.

5.3 Sawdust Removal

Provides instructions for removing sawdust from blade wheel housings, chutes, and other areas.

5.4 Carriage Track, Wiper & Scrapers

Explains maintenance of carriage track, rollers, wipers, and scrapers to prevent corrosion and ensure smooth operation.

5.5 Vertical Mast Rails

Details cleaning and lubricating the vertical mast rails for smooth saw head movement.

5.6 Drum Switches

Instructs on lubricating drum switch contacts inside the control panel.

5.7 Miscellaneous

Covers lubrication of chains, blade guide arm drive chain, pivots, and checking mill alignment.

5.8 Blade Tensioner

Explains lubrication of the tensioner system's chrome rods and screw handle.

5.9 Blade Wheel Belts

Describes checking blade wheel belts for wear and rotating them for longer belt life.

5.10 Brake Strap Adjustment

Details checking the brake strap for wear and adjusting it for proper blade stopping.

5.11 Drive Belt Adjustment

Mentions periodically checking the drive belt for wear and replacing damaged or worn belts.

5.12 Hydraulic System

Covers checking hydraulic fluid level, replacing the filter, and inspecting lines and fittings.

5.13 Drive Bearing

Explains how to drain and refill the fluid in the drive-side cylinder bearing housing.

5.14 Up/Down System

Details adjusting the up/down chain tension and checking the gearbox oil level.

5.15 Power Feed

Covers adjusting the power feed belt tension and the power feed chain tension.

5.16 Charging The Battery

Provides safety precautions and procedures for charging the sawmill battery.

5.17 Control Pivot Lubrication

Instructs on lubricating the control pivot to allow the control box to pivot freely.

5.18 Remote Cable Chain & Support Tray

Details checking and maintaining the alignment of the cable chain and support tray.

6. Troubleshooting Guide

6.1 Sawing Problems

Lists common sawing problems, their causes, and solutions, such as dull blades or tracking issues.

6.2 Electrical Problems

Addresses issues like slow motors, motors not working, or switches remaining engaged.

6.3 Fuse Terminal Extension Stud

Explains the use of the fuse terminal extension stud for temporary power connection.

6.4 Circuit Breaker Operation

Describes the manual reset circuit breakers used to protect the electrical circuits.

6.5 Power Feed Problems

Troubleshoots issues with the power feed system, including jerky movement and motor overheating.

6.6 Power Feed Circuit Troubleshooting

Details how to use LED lights and bar graphs on the control module for feed problem diagnosis.

6.7 Power Feed Variable Feed Rate Switch Test

Explains how to test the variable feed rate switch for jerky responses.

6.8 Power Feed Preliminary Test

A test to determine if a power feed problem is mechanical or electrical.

6.9 Power Feed Mechanical Test

Provides steps to check mechanical components for power feed issues.

6.10 Hydraulic Problems

Addresses issues with hydraulic handles, pump response, fluid leaks, and cylinder movement.

6.11 Hydraulic Pressure Test

Details how to check and adjust the hydraulic pressure using the relief valve adjustment screw.

6.12 Engine/Motor and Drive Pulleys Alignment

Guides on aligning the engine/motor and drive pulleys for proper belt operation.

7. Sawmill Alignment

7.1 Routine Alignment Procedure

Covers routine alignment steps like blade installation, saw head tilt, and blade guide adjustments.

7.2 Complete Alignment Procedure

Details comprehensive alignment procedures including frame setup, blade installation, and various component adjustments.

8. Hydraulic Information

8.1 Hydraulic Schematic

Presents the hydraulic schematic diagram, illustrating component connections and flow.

8.2 Hydraulic Layout Diagram

Shows the physical layout of hydraulic components and their connections on the sawmill.

8.3 Hydraulic Components

Lists and describes the hydraulic components, including part numbers and manufacturers.

8.4 Hydraulic Hoses

Provides a reference table for hydraulic hoses, detailing their REF, color, length, description, and part number.

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