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Wood-mizer LT30 Super User Manual

Wood-mizer LT30 Super
191 pages
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Wood-Mizer
®
Sawmill
Safety, Setup, Operation
& Maintenance Manual
LT30 Super rev. F7.00 - J2.00
LT40 Super rev. F8.00 - J3.00
Safety is our #1 concern! Read and understand
all safety information and instructions before oper-
ating, setting up or maintaining this machine.
October 2004
Form #761

Table of Contents

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Wood-mizer LT30 Super Specifications

General IconGeneral
BrandWood-mizer
ModelLT30 Super
CategorySaw
LanguageEnglish

Summary

SECTION 1 INTRODUCTION

1.2 Customer and Sawmill Identification

Details model number, VIN, and customer number for service and identification.

1.3 Getting Service

Information on contacting Wood-Mizer for support, including contact numbers and office hours.

1.4 Specifications

Detailed technical specifications for various sawmill models, including dimensions, weights, and engine data.

SECTION 2 SAFETY

2.1 Safety Symbols

Explanation of danger, warning, caution, and important signal words and symbols used in the manual.

2.2 Safety Instructions

General safety guidelines and important notes for operating the sawmill safely.

Handle Fuel/Lubricants Safely

Procedures and warnings for safely handling flammable fuels, oils, and lubricants.

SAWMILL LOCKOUT PROCEDURE

Detailed steps for safely de-energizing the sawmill before maintenance or repair.

SECTION 3 SAWMILL SETUP

3.1 Stationary Sawmill Setup

Instructions for preparing and anchoring a stationary sawmill on a firm, level surface.

3.2 Portable Sawmill Setup

Steps for setting up a portable sawmill, including outrigger adjustments and incline considerations.

3.3 Replacing The Blade

Guide for safely removing and installing a sawmill blade, including tensioning and tooth direction.

3.6 Starting The Engine (or Motor)

Procedures for safely starting the sawmill's engine or motor, including pre-operation checks.

SECTION 4 SAWMILL OPERATION

4.1 Loading, Turning And Clamping Logs

Step-by-step instructions for safely loading, turning, and securing logs onto the sawmill bed.

4.2 Up/Down Operation

Explanation of how to use the up/down controls to adjust the cutting head height.

4.4 Clutch/Brake Operation

Instructions for engaging and disengaging the blade using the clutch/brake lever.

4.5 Power Feed Operation

Guide to operating the power feed system for carriage movement and feed rate control.

4.6 Cutting The Log

Detailed steps for performing cuts on a log, including feed rate and blade management.

SECTION 5 MAINTENANCE

5.2 Blade Guides

Procedures for inspecting, lubricating, and adjusting blade guides for optimal performance and longevity.

5.4 Carriage Track, Wiper & Scrapers

Maintenance tasks for the carriage track system, including cleaning, lubrication, and wiper adjustment.

5.8 Blade Tensioner

Instructions for lubricating and maintaining the blade tensioner system for proper blade tension.

5.11 Drive Belt Adjustment

Steps for adjusting drive belt tension to ensure proper power transfer and belt life.

5.14 Up/Down System

Maintenance procedures for the up/down chain and gearbox, including tension and oil level checks.

5.15 Power Feed

Maintenance guidance for the power feed belt and chain, including tension adjustment and brush inspection.

SECTION 6 TROUBLESHOOTING GUIDE

6.1 Sawing Problems

Common sawing issues, their causes, and solutions, such as dull blades or wavy cuts.

6.2 Electrical Problems

Troubleshooting steps for electrical issues, including motor operation, switches, and battery problems.

6.3 Power Feed Problems

Diagnosing and resolving problems related to the power feed system, such as jerky movement or overheating.

6.4 Power Feed Circuit Troubleshooting

Using LED indicators on the control module to diagnose power feed circuit issues.

SECTION 7 SAWMILL ALIGNMENT

7.1 Routine Alignment Procedure

Step-by-step guide for routine alignment checks and adjustments to ensure accurate cuts.

Saw Head Tilt

Procedure for adjusting the saw head to compensate for blade drop when cutting wide logs.

Blade Guide Arm Alignment

Instructions for aligning the blade guide arm and its rollers for proper blade support.

Blade Guide Vertical Tilt Alignment

Adjusting the vertical tilt of blade guides to ensure the blade travels correctly.

Blade Guide Flange Spacing

Adjusting roller flange distance from the blade for accurate cutting.

Side Support Alignment

Ensuring side supports are square to the bed for accurate lumber production.

Blade Height Scale Adjustment

Calibrating the blade height scale to accurately reflect the distance from blade to bed rail.

7.2 Complete Alignment Procedure

Comprehensive guide for realigning the sawmill, recommended periodically or after rough transport.

Frame Setup

Initial setup steps for the sawmill, ensuring a level and stable base for alignment procedures.

Blade Wheel Alignment

Adjusting blade wheels for vertical and horizontal levelness to ensure proper blade tracking.

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