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Woods BRUSHBULL BB48X - User Manual

Woods BRUSHBULL BB48X
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OPER ATOR'S MANUAL
BRUSHBULL
ROTARY CUTTER
MAN0632
(Rev. 5/21/2018)
BB48X
BB60X
BB72X
BB84X
TM
Serial Number 1159929 & After
Includes Service and Parts Information for Serial Number 1159928 & Prior
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Summary

SPECIFICATIONS

GENERAL INFORMATION

Safety Training

Watch a Mower Safety Video Online

Information on a safety training video for operators.

SAFETY RULES

TRAINING

Instructions and guidance for operator training and safety.

PREPARATION

Pre-operation checks and safety precautions before starting.

OPERATION (Safety Rules Section)

Guidelines for safe operation of the equipment.

SAFETY & INSTRUCTIONAL DECALS

DANGER - ROTATING BLADES AND THROWN OBJECTS

Warning about hazards from rotating blades and thrown objects.

DANGER - ROTATING DRIVELINE

Warning about hazards from rotating drivelines.

CRITICAL OPERATOR SAFETY WARNINGS

Essential warnings for operator safety, including crushing, falling, and equipment hazards.

OPERATION

Tractor Stability and Attachment

Information on tractor stability and attaching the cutter to the tractor.

Hitch Adjustments and Driveline

Top link adjustment, quick hitch, and driveline installation procedures.

Driveline Installation and Shortening

Procedures for installing and shortening the driveline.

CUTTING HEIGHT ADJUSTMENT

Instructions for adjusting the cutting height of the mower.

SHREDDING MATERIAL

Advice on setting the cutter for effective material shredding.

PRE-OPERATION CHECK LIST (Owners Responsibility)

Checklist for owners before operating the equipment.

OPERATING TECHNIQUE AND STORAGE

Best practices for operation, checks, and storage.

OWNER SERVICE

BLOCKING METHOD

Safe procedures for blocking the cutter when working underneath.

LUBRICATION INFORMATION

General guidance and frequency for lubricating the equipment.

BLADE SERVICING

Procedures for servicing the mower blades.

Blade Removal and Installation

Steps for removing and installing the mower blades.

Blade Sharpening

Guidance on how to sharpen the mower blades.

SLIP CLUTCH ADJUSTMENT

How to adjust the slip clutch for proper operation.

DRIVELINE SHEAR BOLT REPLACEMENT

Procedure for replacing shear bolts on specific models.

SHIELDING REPAIR AND CLEANING

Instructions for repairing shielding and cleaning the equipment.

TROUBLESHOOTING

MOWING CONDITIONS

Common mowing issues and their solutions.

DEALER SERVICE

GEARBOX MAINTENANCE AND SEAL REPLACEMENT

Procedures for gearbox maintenance and replacing seals.

SEAL REPAIR AND GEARBOX REPAIR (Flat Top)

Repair procedures for flat top gearboxes and their seals.

Reassemble and Reinstall Gearbox

Steps for reassembling and reinstalling the gearbox.

SEAL REPAIR (Cast;Crown Top)

Repair procedures for seals on cast/crown top gearbox models.

GEARBOX REPAIR (Cast;Crown Top)

Repair procedures for cast/crown top gearboxes.

Disassemble Gearbox

Steps for disassembling the gearbox.

CROSSBAR REMOVAL

Instructions for removing the crossbar from the cutter.

CROSSBAR INSTALLATION AND UNIVERSAL JOINT REPAIR

Installing the crossbar and repairing universal joints.

DEALER CHECK LISTS

Pre-Delivery and Delivery Check Lists

Checklists for dealers during cutter setup and delivery.

ASSEMBLY

DEALER SET-UP INSTRUCTIONS

Instructions for dealers on setting up the cutter.

DISASSEMBLE SHIPPING UNIT

Steps to disassemble the cutter from its shipping configuration.

INSTALL A-FRAME

Instructions for installing the A-frame on different cutter models.

INSTALL TAILWHEEL

Steps for installing the tailwheel assembly.

INSTALL DRIVELINE

Procedures for installing the driveline onto the cutter.

INSTALL SAFETY SHIELDING AND FILL GEARBOX

Guidance on installing shielding and filling the gearbox.

INSTALL OPTIONAL CHECK CHAINS

Instructions for installing optional check chains.

PARTS INDEX

Index to Parts Lists

A guide to locating specific parts within the manual.

BRUSHBULL STANDARD-DUTY MAIN ASSEMBLY

BB48 X, BB60 X, BB72 X & BB84 X

Diagram and parts for the main assembly.

GEARBOX ASSEMBLY - (FLAT TOP)

Parts List

Parts list for the flat top gearbox assembly models.

CHECK CHAIN ASSEMBLY (OPTIONAL)

BB48 X Parts List

Parts list for the optional check chain assembly on BB48X.

BB60 X, BB72 X, BB84 X Parts List

Parts list for the optional check chain assembly on other models.

GEARBOX ASSEMBLY (CAST;CROWN TOP)

BB48 X CUTTERS Parts List

Parts for the cast/crown top gearbox assembly for BB48X.

BB60 X AND BB72 X CUTTERS Parts List

Parts for the cast/crown top gearbox assembly for BB60X/BB72X.

BB48 X STANDARD DRIVELINE ASSEMBLY

BB48 X COMER STANDARD DRIVELINE ASSEMBLY

BB60 X STANDARD DRIVELINE ASSEMBLY

BB60 X COMER STANDARD DRIVELINE ASSEMBLY

BB48 X & BB60 X SLIP CLUTCH DRIVELINE ASSEMBLY (OPTIONAL)

BB48 X & BB60 X COMER SLIP CLUTCH DRIVELINE ASSEMBLY (OPTIONAL)

BB72 X SLIP CLUTCH DRIVELINE ASSEMBLY

BB72 X COMER SLIP CLUTCH DRIVELINE ASSEMBLY

BB84 X SLIP CLUTCH DRIVELINE ASSEMBLY

BB84 X COMER SLIP CLUTCH DRIVELINE ASSEMBLY

BB84 X WALTERSCHEID SLIP CLUTCH DRIVELINE ASSEMBLY

FRONT RUBBER SHIELDING (STANDARD)

FRONT & REAR CHAIN SHIELDING (OPTIONAL)

BOLT TORQUE CHART

BOLT SIZE CHART

ABBREVIATIONS

WARRANTY

Summary

SPECIFICATIONS

GENERAL INFORMATION

Safety Training

Watch a Mower Safety Video Online

Information on a safety training video for operators.

SAFETY RULES

TRAINING

Instructions and guidance for operator training and safety.

PREPARATION

Pre-operation checks and safety precautions before starting.

OPERATION (Safety Rules Section)

Guidelines for safe operation of the equipment.

SAFETY & INSTRUCTIONAL DECALS

DANGER - ROTATING BLADES AND THROWN OBJECTS

Warning about hazards from rotating blades and thrown objects.

DANGER - ROTATING DRIVELINE

Warning about hazards from rotating drivelines.

CRITICAL OPERATOR SAFETY WARNINGS

Essential warnings for operator safety, including crushing, falling, and equipment hazards.

OPERATION

Tractor Stability and Attachment

Information on tractor stability and attaching the cutter to the tractor.

Hitch Adjustments and Driveline

Top link adjustment, quick hitch, and driveline installation procedures.

Driveline Installation and Shortening

Procedures for installing and shortening the driveline.

CUTTING HEIGHT ADJUSTMENT

Instructions for adjusting the cutting height of the mower.

SHREDDING MATERIAL

Advice on setting the cutter for effective material shredding.

PRE-OPERATION CHECK LIST (Owners Responsibility)

Checklist for owners before operating the equipment.

OPERATING TECHNIQUE AND STORAGE

Best practices for operation, checks, and storage.

OWNER SERVICE

BLOCKING METHOD

Safe procedures for blocking the cutter when working underneath.

LUBRICATION INFORMATION

General guidance and frequency for lubricating the equipment.

BLADE SERVICING

Procedures for servicing the mower blades.

Blade Removal and Installation

Steps for removing and installing the mower blades.

Blade Sharpening

Guidance on how to sharpen the mower blades.

SLIP CLUTCH ADJUSTMENT

How to adjust the slip clutch for proper operation.

DRIVELINE SHEAR BOLT REPLACEMENT

Procedure for replacing shear bolts on specific models.

SHIELDING REPAIR AND CLEANING

Instructions for repairing shielding and cleaning the equipment.

TROUBLESHOOTING

MOWING CONDITIONS

Common mowing issues and their solutions.

DEALER SERVICE

GEARBOX MAINTENANCE AND SEAL REPLACEMENT

Procedures for gearbox maintenance and replacing seals.

SEAL REPAIR AND GEARBOX REPAIR (Flat Top)

Repair procedures for flat top gearboxes and their seals.

Reassemble and Reinstall Gearbox

Steps for reassembling and reinstalling the gearbox.

SEAL REPAIR (Cast;Crown Top)

Repair procedures for seals on cast/crown top gearbox models.

GEARBOX REPAIR (Cast;Crown Top)

Repair procedures for cast/crown top gearboxes.

Disassemble Gearbox

Steps for disassembling the gearbox.

CROSSBAR REMOVAL

Instructions for removing the crossbar from the cutter.

CROSSBAR INSTALLATION AND UNIVERSAL JOINT REPAIR

Installing the crossbar and repairing universal joints.

DEALER CHECK LISTS

Pre-Delivery and Delivery Check Lists

Checklists for dealers during cutter setup and delivery.

ASSEMBLY

DEALER SET-UP INSTRUCTIONS

Instructions for dealers on setting up the cutter.

DISASSEMBLE SHIPPING UNIT

Steps to disassemble the cutter from its shipping configuration.

INSTALL A-FRAME

Instructions for installing the A-frame on different cutter models.

INSTALL TAILWHEEL

Steps for installing the tailwheel assembly.

INSTALL DRIVELINE

Procedures for installing the driveline onto the cutter.

INSTALL SAFETY SHIELDING AND FILL GEARBOX

Guidance on installing shielding and filling the gearbox.

INSTALL OPTIONAL CHECK CHAINS

Instructions for installing optional check chains.

PARTS INDEX

Index to Parts Lists

A guide to locating specific parts within the manual.

BRUSHBULL STANDARD-DUTY MAIN ASSEMBLY

BB48 X, BB60 X, BB72 X & BB84 X

Diagram and parts for the main assembly.

GEARBOX ASSEMBLY - (FLAT TOP)

Parts List

Parts list for the flat top gearbox assembly models.

CHECK CHAIN ASSEMBLY (OPTIONAL)

BB48 X Parts List

Parts list for the optional check chain assembly on BB48X.

BB60 X, BB72 X, BB84 X Parts List

Parts list for the optional check chain assembly on other models.

GEARBOX ASSEMBLY (CAST;CROWN TOP)

BB48 X CUTTERS Parts List

Parts for the cast/crown top gearbox assembly for BB48X.

BB60 X AND BB72 X CUTTERS Parts List

Parts for the cast/crown top gearbox assembly for BB60X/BB72X.

BB48 X STANDARD DRIVELINE ASSEMBLY

BB48 X COMER STANDARD DRIVELINE ASSEMBLY

BB60 X STANDARD DRIVELINE ASSEMBLY

BB60 X COMER STANDARD DRIVELINE ASSEMBLY

BB48 X & BB60 X SLIP CLUTCH DRIVELINE ASSEMBLY (OPTIONAL)

BB48 X & BB60 X COMER SLIP CLUTCH DRIVELINE ASSEMBLY (OPTIONAL)

BB72 X SLIP CLUTCH DRIVELINE ASSEMBLY

BB72 X COMER SLIP CLUTCH DRIVELINE ASSEMBLY

BB84 X SLIP CLUTCH DRIVELINE ASSEMBLY

BB84 X COMER SLIP CLUTCH DRIVELINE ASSEMBLY

BB84 X WALTERSCHEID SLIP CLUTCH DRIVELINE ASSEMBLY

FRONT RUBBER SHIELDING (STANDARD)

FRONT & REAR CHAIN SHIELDING (OPTIONAL)

BOLT TORQUE CHART

BOLT SIZE CHART

ABBREVIATIONS

WARRANTY

Woods BRUSHBULL BB48X Specifications

General IconGeneral
Cutting Width48 inches
Weight250 lbs
Hitch Type3-point hitch
Cutting Capacity2 inches
UseBrush Cutting
Blade MaterialSteel

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