30 Dealer Service
MAN1299 (2/28/2020)
2. Pour in one pint of gear lube. Wait five minutes,
then add additional gear lube until it just comes out
of gearbox side hole. Gearbox holds approximately
4 pints.
3. Allow an additional five minutes for the lube to flow
through bearings, then make sure oil level is at
bottom side hole. Replace side plug. Install vent
plug.
UNIVERSAL JOINT REPAIR
Figure 26. U-Joint Exploded View
U-Joint Disassembly
1. Remove external snap rings from yokes in four
locations as shown in Figure 27.
Figure 27
2. With snap rings removed, support drive in vise,
hold yoke in hand and tap on yoke to drive cup up
out of yoke. See Figure 28.
3. Clamp cup in vise as shown in Figure 29 and tap
on yoke to completely remove cup from yoke.
Repeat Step 2 & Step 3 for opposite cup.
4. Place universal cross in vise as shown in Figure 30
and tap on yoke to remove cup. Repeat Step 3 for
final removal. Drive remaining cup out with a drift
and hammer.
Figure 28
Figure 29
Figure 30
1. Yoke
2. Cup and bearings
3. Snap ring
4. Journal cross
CD1388
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