Woodward 505 Product Manual

Name: Woodward 505
Brand: Woodward
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138 pages

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Product Manual 26839V2

(Revision NEW, 2/2015)

Original Instructions

505 Digital Control

for Steam Turbines

8200-1300, 8200-1301, 8200-1302

Manual 26839 consists of 2 volumes (26839V1 & 26839V2).

Volume 2

Default Chapter3
- Table of Contents3
Warnings and Notices7
Electrostatic Discharge Awareness8
Introduction9
- Volume9
Chapter 1. Service Tools10
- Overview10
- Control Assistant (CA)10
- Servlink-To-OPC-Server (SOS)10
- Appmanager (Appman)10
Chapter 2. Peripheral Devices11
- Overview11
- DSLC-2 (Generator Synchronizer and Load Control)11
- Figure 2-1. DSLC-211
- Figure 2-2. Configuration/Woodward Links/Dslc-212
- Figure 2-3. Service Screen - DSLC-2 Power Parameters12
- Varistroke II (Electro-Hydraulic Actuator)13
- Figure 2-4. Service Screen - DSLC-2 Status Parameters13
- Figure 2-5. VS-II13
- Figure 2-6. Configuration/Woodward Links/Vs-II14
- Figure 2-7. Service/Varistroke II14
- MFR300 (Multi-Function Relay)15
- Protection/Breaker Control Relay)15
- Servo Position Controller (SPC)15
- Figure 2-8. Multi-Function Relay15
- Figure 2-9. LS-515
- Figure 2-10. Servo Position Controller16
- Figure 2-11. Interface to Servo Position Controller16
- Real Power Sensor17
- Figure 2-12. Real Power Sensor17
- Engine Generator Control Package/Load Sharing (EGCP-3 LS)18
- Figure 2-13. EGCP-3 Control19
- Figure 2-14. EGCP-3 LS Functional Diagram19
- Figure 2-15. EGCP-3 LS Interface Wiring20
- Applying the 505 with Redundant I/H or I/P Converters21
- Figure 2-16. Typical Redundant I/H System with a Transfer Valve21
- Figure 2-17. Typical Redundant I/P System with a Pressure Selecting Relay Valve22
Chapter 3. Application Notes23
- Overview23
- Example Applications24
- Figure 3-1. Pump or Compressor Discharge Pressure Control with Turbine Inlet Pressure Limiting26
- Figure 3-2. Inlet Pressure Control with Automatic Synchronizing & Generator Power Limiting29
- Figure 3-3. Exhaust Pressure Control with Generator Power Limiting and Plant Import/Export Limiting33
- Figure 3-4. Plant Import/Export Control with DRFD Servo Interface38
- Figure 3-5. Inlet Pressure Control with Isochronous Loadsharing Control in Island Mode42
- Figure 3-6. Import/Export Control or Exhaust Pressure Control with Isoch Load Sharing in Island Mode45
Chapter 4. Operator Interface50
- Introduction50
- Graphical Display and Key Inputs50
- Figure 4-1 505 Keypad and Display50
- Service Panel Modes and User Levels51
Chapter 5. Service Menu Procedures53
- Overview53
- Using the Service Menus53
- Figure 5-1. User Login for Service53
- Figure 5-2. Authorized and Unauthorized Components54
- Figure 5-3 Service Menu55
- Figure 5-4 Service Menu55
- Service Mode Parameters58
Chapter 6. Understanding Pid Settings80
- Overview80
- Proportional Response81
- Figure 6-1. Proportional Gain Setting Effects81
- Figure 6-2. Open Loop Proportional and Integral Response82
- Proportional + Integral (Closed Loop)83
- Figure 6-3. Closed Loop Proportional and Integral Response83
- Derivative Response84
- Figure 6-4. Integral Gain (Reset) Setting Responses84
- Proportional + Derivative (Closed Loop)85
- Figure 6-5. Closed Loop Proportional and Derivative Action86
- Figure 6-6. Derivative Setting Effects86
- Proportional + Integral + Derivative (Closed Loop)87
- Figure 6-7. Closed Loop Proportional, Integral and Derivative Action87
- Controller Field Tuning General88
- Figure 6-8. Typical Response to Load Change89
Chapter 7. Hardware/Operating System Faults91
- General91
- Wiring Problems91
- Control Adjustments92
- Other Operating Problems92
505 Design Specifications93
- A Ppendix A. 505 D Esign S Pecifications93
505 Service Mode Worksheet94
- Hardware Specifications93
- Software Specifications93
Appendix C. Password Information104
- General104
- Monitor User Level104
- Operator User Level Password104
- Service User Level Password104
- Configure User Level Password104
- Serviceuser Mode Password104
Appendix D. Servlink-To OPC Server (SOS) Tool105
- Figure D-1. SOS105
- Installing SOS105
- SOS Communication Link105
- Connecting a Pc/Laptop to the Control106
- Figure D-2. SOS Install Window106
- Figure D-3. SOS Server Status Dialog Box106
- Figure D-4. SOS - New Session Box107
- Figure D-5. SOS - Enter 505 TCP/IP Address107
- Figure D-6. SOS - Active Links Dialog Box107
Appendix E. Control Assistant-Software Interface Tool108
- Features of Control Assistant108
- Figure E-1. Control Assistant License Agreement108
- Installing Control Assistant108
- Figure E-2. Control Assistant Install Window109
- Figure E-3. Control Assistant Folder Selection109
- Figure E-4. Control Assistant Install Complete109
- Figure E-5. Install Restart Window110
- Figure E-6. Control Assistant Window110
- Using Control Assistant110
- Figure E-7. Dialog for Servlink OPC Connection111
- Figure E-8. Winpanel Session111
- Figure E-9. Control Assistant - Retrieve Tunable Dialog Box112
- Figure E-10. Control Assistant - Send Tunable Dialog Box113
- Figure E-11. Control Assistant - Speed Control Trend Script114
- Figure E-12. Control Assistant - Create Trend Script File115
Appendix F. Appmanger Service Tool116
- Figure F-1. App Manager Install Window116
- File Management with App. Manager116
- Installing App Manager116
- Figure F-2. App Manager License Agreement Window117
- Figure F-3. App Manager Installation117
- Figure F-4. App Manager Install Complete117
- Figure F-5. Appmanager Window118
- Figure F-6. Dialog for App Manager Connection118
- Figure F-7. App Manager Connected to a Control119
- Figure F-8. Appmanager Control Info Window119
- Figure F-10. Appmanager GUI Application Panel120
- Figure F-9. Appmanager Control (GAP) Application Panel120
- Figure F-11. Retrieving Files121
Appendix G. Configuring Network Tcp/Ip Addresses123
- Figure G-1. Configuration/Communications Screen123
- Figure G-2. Ethernet Port Layout (Ports on Side)123
Appendix H. Remoteview Tool125
- Figure H-1. Window Shown When the Time Limit Is Exceeded125
- Figure H-2. Installation Welcome Window125
- Figure H-3. Installation Folder Window126
- Figure H-4. Installation License Agreement Window126
- Figure H-5. Installation Start Menu Shortcuts Window127
- Figure H-6. Installation Ready to Install Window127
- Figure H-7. Installation Complete Window128
- Figure H-8. Entering an IP Address to be Added to the Control List129
- Figure H-9. Control Selected in the Control List129
- Figure H-10. Login Window with Fields for User Name and Password130
- Figure H-11. an Application Selected in the Application List131
- Figure H-12. Default View of the Tool132
- Figure H-13. Simple View of the Tool132
- Figure H-14. Full View of the Tool133
- Figure H-15. Entering a Name for the Current Settings133
- Figure H-16. a New Settings File Entered in the Predefined Settings List134
- Figure H-17. Remote View Tool (Default Setting) after Opening from the Configuration Window135
Appendix I. Using 505 Internal Simulation Mode136
- Figure I-1. HW Simulation Mode Access136
Appendix J. Custom Tag Name Procedure137
Required Tools137
Creating Custom Tags137

Other manuals for Woodward 505

Installation And Operation Manual207 pages

Installation Procedure Supplement5 pages

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Woodward 505 Specifications

General

Power Supply	24 VDC
Application	Steam Turbine Control
Display	LCD
Communication Protocols	Modbus
Operating Temperature	-40°C to +70°C
Inputs	Analog, Digital
Outputs	Analog, Digital
Enclosure Rating	NEMA 4X

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