Woodward ProTech-GII - User Manual

Other manuals for Woodward ProTech-GII

Installation And Operation Manual158 pages

Questions and Answers

A
anthonyparkerAug 12, 2025
How to troubleshoot Woodward Controller speed input not working?
- B
  Brooke BrownAug 12, 2025
  If the speed input on your Woodward Controller isn't working, check the wiring and terminal block connections first. Next, use the front panel to access the Speed Input Configure Menu and ensure all configuration options are correctly selected. Make sure there aren't any alarms or faults that could indicate a setup problem, such as an open wire trip, speed lost, or speed fail. Confirm that the input signal levels meet the electrical specifications, and check the shield connections. If you're using an active probe, disconnect it and measure the voltage from terminals 69 to 71; it should be 24 V ±10%. Reattach the probe and measure again to confirm that it isn't overloading the voltage provided by the ProTech-GII.
P
Peter GarciaAug 16, 2025
How to troubleshoot Woodward Controller programming and configuration tool not working?
- C
  Christopher CoxAug 16, 2025
  If the Programming and Configuration Tool is not working with your Woodward Controller, verify that the cable plugged into the DB9 port is a straight-through cable, not a crossover cable. Ensure that power is applied to the ProTech-GII module to which the Programming and Configuration Tool is connected. Confirm that the correct COM port is selected when establishing communications and that Auto Detection BAUD rate is selected.
L
landryjohnAug 19, 2025
What to do if Woodward Controller power supply input is not working properly?
- L
  laraadrianAug 19, 2025
  If the Woodward Controller's power supply inputs aren't working and a power supply input alarm is present, start by checking the wiring and terminal block connections to ensure they are secure. Verify that the power source breaker or fuse is not open. Confirm that you have connected at least two power supplies. Check the input voltage level to ensure it's within the acceptable range according to the electrical specifications. Also, verify that the power supply has the appropriate rating to power the ProTech-GII. You can check for Power Supply 1 or 2 Fault by pressing the VIEW button under the ALARM LED on the front panel.
A
Amanda MathisAug 23, 2025
What to do if Woodward Controller trip relays are not working?
- A
  Alexis HarrisAug 23, 2025
  If the trip relays on your Woodward Controller are not working, start by verifying the wiring and terminal block connections. Then, use the Programming and Configuration Tool or the front panel to check that the trip configuration is set correctly, considering whether 'energize to trip' or 'de-energize to trip' is selected, as this affects relay polarity. Check the power supplies providing voltage to the relay output. If you're using the 24 V EXT from the ProTech-GII, measure the voltage between terminals 80 and 81 to ensure it's 24 V ±10%. If it's not, disconnect the wiring from the 24 V EXT to reduce the load and measure again to see if the voltage is being overloaded.
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Megan EricksonAug 27, 2025
Why is dedicated discrete input not working on Woodward Controller?
- E
  ericarothAug 27, 2025
  If a dedicated discrete input (Start, Reset, or Speed Fail Override) on your Woodward Controller isn't working, first check the wiring and terminal block connections. Then, use the front panel to access the Dedicated Discrete Inputs Monitor Menu and verify that the logic state is correct. Check the signal level to ensure it's within the acceptable range according to the electrical specifications. Measure the voltage from terminal 1 to terminal 81; it should be 23 V ±2 V. If the voltage is out of range, return the unit to Woodward.
M
Michael LewisAug 31, 2025
How to fix MODBUS on Woodward Controller?
- R
  Raymond HernandezAug 31, 2025
  If MODBUS is not working on your Woodward Controller, begin by checking the wiring and terminal block connections. Specifically, ensure that the HI and LO wires are terminated to the correct terminals for RS-485, and the TXD and RXD wires are correctly connected for RS-232. Also, verify that the termination jumpers are installed for RS-485 mode. Using the PCT or front panel, verify that the correct settings are selected.
E
elizabethcamposSep 3, 2025
What to do if alarm relay output is not working on Woodward Controller?
- J
  Jeremy SanchezSep 3, 2025
  If the alarm relay output on your Woodward Controller is not working, start by verifying the wiring and terminal block connections. Check the power supplies that provide voltage to the relay output. If you are using the 24 V EXT available from the ProTech-GII, measure the voltage between terminals 80 and 81 and verify it is 24 V ±10%. If it is not, remove the wiring from the 24 V EXT to unload the output and measure again to verify the voltage is not being overloaded.
M
martinezjoySep 7, 2025
Why is analog output not working on Woodward Controller?
- T
  Troy WilliamsSep 7, 2025
  If the analog output on your Woodward Controller isn't working, first check the wiring and terminal block connections. Then, use the front panel to access the Monitor Analog Output Menu and verify that the analog output is reading an expected output value. Measure the current from terminal 64 to confirm it corresponds to the previous step. Ensure the load on the analog output is within the electrical specifications. Finally, use the PCT or front panel to verify that the scaling is correct.

Summary

Installation

Hardware Installation Procedure

Step-by-step instructions for physically installing the ProTech-GII device.

Module Removal and Installation

Power Supply Requirements

Specifications and requirements for powering the ProTech-GII unit.

Input;Output Specifications

Control Wiring Guidelines

Functionality

Fault Tolerant Design

Overspeed and Over-Acceleration Detection Logic

How the device detects and responds to overspeed and over-acceleration events.

Speed Redundancy Manager

Configuration and operation of the speed signal redundancy system.

Front Panel Interface

Keypad Functions

Passwords

Details on the security levels and password management for device access.

Monitor Menu

View Logs

Configuration Using the Front Panel

Editing Configuration Settings from the Front Panel

Procedure for accessing and modifying device parameters via the front panel.

Configuration Procedure

Step-by-step guide for configuring the ProTech-GII using its front panel.

Configure Test Modes Page

Settings for various system tests, including timeouts and permissives.

Configuration Management Menu Page

Options for managing configurations, including comparison and copying.

Test Routines

Test Modes Menu

Temporary Overspeed Setpoint Test

Procedure for testing overspeed function with a modified trip setpoint.

Simulated Speed Tests

Performing tests using internally generated speed signals for validation.

Auto Sequence Test

Programming and Configuration Tool (PCT)

Installation of the PCT

PCT Levels of Operation

Connection Procedure

Steps to establish communication between the PCT software and the ProTech-GII.

On-Line Menu Options

Edit;View Configuration Button

Accessing and modifying module parameters using the PCT software.

Errors When Applying Changes

Configuration Using the PCT

Configuration Settings

Configure Speed Input Page

PCT screen for configuring speed sensor, gear ratio, and trip parameters.

Speed Redundancy Management (RM)

PCT configuration options for managing speed signal redundancy.

Discrete Inputs

Modbus

Functions Configuration

Safety Management

Safe State

Defining the device's safe operating conditions and trip configurations.

SIL Specifications

Details on Safety Integrity Level (SIL) compliance and requirements.

Failure Rate Data

Proof Testing (Functional Test)

Procedures for verifying system safety and functionality through periodic testing.

Troubleshooting

UNIT HEALTH LED

TRIPPED LED

ALARM LED

Module Incompatibility

I;O Troubleshooting

Common issues with input/output signals and suggested solutions.

Trip Indications

Alarm Indications

Woodward ProTech-GII Specifications

General

Overspeed Protection	Yes
Processor	32-bit microprocessor
Applications	Gas turbines, steam turbines
Speed Inputs	3
Self-Diagnostics	Yes
Communication Protocols	Modbus RTU, Modbus TCP/IP
Operating Temperature Range	-40°C to +70°C
Mounting	Panel mount
Memory	Flash memory
Protection Features	Overspeed, loss of speed signal
Certifications	CE, UL