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Woodward PG200 User Manual

Woodward PG200
37 pages
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Product Manual 36637
(Revision G, 8/2014)
Original Instructions
PG-EG
Integral EG Actuator for PG Governors
Installation and Operation Manual

Table of Contents

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Woodward PG200 Specifications

General IconGeneral
BrandWoodward
ModelPG200
CategoryController
LanguageEnglish

Summary

Warnings and Notices

Overspeed/Overtemperature/Overpressure Protection

Prime mover must have independent overspeed shutdown device.

Personal Protective Equipment (PPE)

Use appropriate PPE for handling products that may present risks.

Start-up Safety

Be prepared for emergency shutdown during start-up.

Automotive Applications Safety

Mobile applications require independent supervisory control system.

Chapter 2. Installation

Initial Operation Precautions

Read installation chapter, ensure linkages are secured before initial operation.

Mounting Requirements

Use gasket, install square, ensure smooth driveshaft, vertical position.

Linkage Design and Alignment

Align linkage to prevent binding, ensure proper angular position to fuel control.

Governor Travel Adjustment

Adjust linkage for at least 15% travel at idle no-load for stability.

Electrical and Hydraulic Connections

Connect pneumatic, hydraulic, and electrical interfaces per figures.

Governor Oil Specifications

Use oil with correct viscosity, additives, and compatibility with seals.

Governor Oil Problems

Clogged filter hinders control; oil cleanliness and temperature are critical.

Oil Oxidation and Temperature

High temperature causes oil oxidation; use heat exchanger if needed.

Governor Oil Service and Replacement

Replace contaminated oil; flush with solvent and refill with new, clean oil.

Chapter 3. Principles of Operation

Pilot Valve and Pressure Regulator Function

Hydraulic amplifier converts torque motor beam position to servo position.

Flapper Nozzle System Operation

Pilot valve positions based on hydraulic pressure balance and torque motor beam.

Torque-motor System Operation

Electromagnetic coil and beam change torque motor beam position via current.

Direct and Reverse Acting Actuator Setup

Spring setting and torque-motor wiring determine direct/reverse action.

Chapter 4. Operation and Adjustments

Technical Assistance Information

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