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Woodward 505 User Manual

Woodward 505
207 pages
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Product Manual 26839V1
(Revision B, 2/2017)
Original Instructions
505 Digital Control for Steam Turbines
8200-1300, 8200-1301, 8200-1302
Manual 26839 consists of 2 volumes (26839V1 & 26839V2)
Installation and Operation Manual Volume 1

Table of Contents

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Woodward 505 Specifications

General IconGeneral
Power Supply24 VDC
ApplicationSteam Turbine Control
DisplayLCD
Communication ProtocolsModbus
Operating Temperature-40°C to +70°C
InputsAnalog, Digital
OutputsAnalog, Digital
Enclosure RatingNEMA 4X

Summary

Chapter 2. Hardware Specifications

Flex505 Description and Features

Details the Flex505 controller's features, including CPU, display, communications, and I/O capabilities.

Hardware - Terminal Blocks & Wiring

Illustrates the back cover label and terminal block layout for wiring connections.

Troubleshooting & Commissioning checks

Provides checks for power, Ethernet, RS-232, and RS-485 wiring to ensure proper operation.

Chapter 3. 505 Control Description

Turbine Start Modes

Details the three available turbine start modes: manual, semi-automatic, and automatic.

Speed PID Operational Modes

Describes the three modes of operation for the Speed PID: Speed, Frequency, and Unit Load Control.

Manual Demand

Explains the manual valve demand feature, which disables other controllers for manual valve control.

Cascade Control

Details the Cascade control function, typically used for inlet or exhaust pressure control.

Emergency Shutdown

Describes the procedure and consequences of an Emergency Shutdown condition.

Controlled Shutdown

Outlines the sequence performed when a STOP command is issued for a controlled turbine shutdown.

Overspeed Test Function

Explains how to test turbine electrical and mechanical overspeed protection logic by increasing speed.

Chapter 4. Configuration Procedures

Configuring the 505

Provides step-by-step instructions for initial configuration of the 505, including login and permissives.

Turbine Start Menu

Covers settings for Manual, Automatic, and Semiautomatic start modes, including rates and delays.

Configuration Error Messages

Lists and explains potential configuration errors and their meanings for troubleshooting.

Chapter 5. 505 Operation

Alarm Summary

Explains how alarms are detected, latched, and displayed, including Event IDs and descriptions.

Shutdown Summary

Describes the display of latched trip events, their causes, and time stamps for shutdown analysis.

Chapter 6. Communications

505 Control Modbus Addresses

Lists Modbus addresses for Boolean writes/reads, analog reads/writes, and their definitions.

Chapter 7. Product Support and Service Options

Appendix A. 505 Configuration Mode Worksheets

TURBINE START

Provides a worksheet for configuring turbine start modes, rates, and temperature settings.

SPEED SETPOINTS

Offers a worksheet for configuring speed set points, governor limits, and critical speed bands.

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