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Woodward MicroNet TMR 5009FT Installation And Hardware Manual
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Product Manual 26518V2
(Revision E, 6/2018)
Original Instructions
MicroNet TMR® 5009FT
Fault-Tolerant Steam Turbine Control
Installation / Hardware Manual
Manual 26518 consists of 4 volumes (26518V1, 26518V2, 26518V3, 26518V4).
Volume 2
Released
2
Table of Contents
Default Chapter
3
Table of Contents
3
Warnings and Notices
5
Electrostatic Discharge Awareness
6
Regulatory Compliance
7
Chapter 1. General Information
9
Chapter 2. Hardware Description
10
Introduction
10
Main Control Chassis
10
System Power Supplies (PSM1 and PSM2)
11
Module Descriptions
12
Figure 2-1. Fault Tolerant Relay Outline Drawing
15
Figure 2-2. FT Relay Block Diagram
16
CCT - Touchpanel PC
17
Chapter 3. Mechanical Installation
19
Storage
19
Unpacking
19
Unit Location
19
Chapter 4. Electrical Installation
20
Introduction
20
Shields and Grounding
20
Figure 4-1. FTM103-1 and FTM103-2 Grounding Bars
21
Figure 4-2. FTM106-1 and FTM106-2 Grounding Bars
21
Figure 4-3. Shield Termination Diagram 1
21
Input Power
22
Figure 4-4. Shield Termination Diagram 2
22
Figure 4-5. Example MPU Interface Wiring Diagram (Ch 1 Shown)
24
Figure 4-6. Example 24 V Proximity Probe Wiring Diagram
24
Analog Inputs-TMR Analog Combo Module
26
Figure 4-7. MPU Pickup Voltage Vs Frequency
26
Analog Inputs-TMR 24/8 Analog Module
27
Figure 4-8. Example Analog Input Wiring Diagrams
27
Figure 4-9. Analog Input Wiring for a 24/8 Analog FTM
28
Analog Outputs-TMR Analog Combo Module
29
Analog Outputs-TMR 24/8 Analog Module
29
Figure 4-10. Example Analog Output Wiring Diagram
29
Actuator Outputs-TMR Analog Combo Module
30
Figure 4-11. Example Single Coil Actuator Wiring Diagram
30
Actuator Outputs-Actuator Controller Module
31
Figure 4-12. Example Dual Coil Actuator Wiring Diagram
31
Figure 4-13. 5009FT Compatible Position Feedback Schematics
32
Figure 4-12A. Example of Single Loop with Dual Coil and Two Lvdts Type (A-B)/(A+B) on Cylinder
33
Figure 4-12B. Example of Dual Loop with Dual Coil and Two Lvdts Type (A-B)/(A+B) on Cylinder Valve and Two Vdts Type (A-B)/(A+B) on Pilot Valve
34
FTM Contact Inputs (F/T Relay-Discrete In)
35
FTM Relay Outputs (F/T Relay Outputs)
36
Figure 4-14. Latent Fault Detection Verification Graph-18-32 VDC Circuitry
38
Figure 4-15. Latent Fault Detection Verification Graph-88-132 Vac Circuitry
39
Figure 4-16. Latent Fault Detection Verification Graph-100-150 VDC Circuitry
39
Figure 4-17. Jumper and Relay Location Diagram
41
Figure 4-18. FTM Labels
42
Communications
43
Figure 4-19. Example Relay Output Wiring Diagram
43
Control Wiring Diagrams
44
System Power-Up
44
Chapter 5. Troubleshooting and Module Replacement
46
Introduction
46
Main Power Supply (PSM1 and PSM2)
46
Kernel Power Supply (Kernel A/B/C: A1)
47
Replacing a 5009FT CPU While Unit Is Running
48
Analog and Discrete I/O Modules (Kernel A/B/C: A3-A5)
51
Channel Actuator Module (Kernel A/B: A6)
53
Termination Modules
53
Diagnostics
54
Figure 5-1. FTM Fuse Locations
54
System Troubleshooting Guide
56
Chapter 6. Hardware Specifications
59
Chapter 7. System Maintenance
61
Cables and Connections
61
Fans
61
Chapter 8. Micro Net Tmr ® Compatible Products
62
Figure 8-1. Micronet™ Compatible Products
62
DSLC™ Digital Synchronizer & Load Control
63
Figure 8-2. Inside View of Door
63
Figure 8-3. DSLC Mounting
64
Figure 8-4. DSLC Control
65
Real Power Sensor (RPS)
66
Figure 8-5. Real Power Sensor
67
Figure 8-6. Plant Wiring Diagram for the Real Power Sensor
68
Appendix A. Control Wiring Diagram
69
Appendix B. Standard Cabinet Layout Diagram
89
Revision History
93
Declarations
94
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Woodward MicroNet TMR 5009FT Specifications
General
Brand
Woodward
Model
MicroNet TMR 5009FT
Category
Control Systems
Language
English
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