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Worcester GREENSTAR 28i junior User Manual

Worcester GREENSTAR 28i junior
64 pages
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THE APPLIANCE IS FOR USE WITH
NATURAL GAS OR L.P.G. (Cat II 2H3P TYPE C13, C33 & C53)
NATURAL GAS:
24i junior GC NUMBER 47-311-86
28i junior GC NUMBER 47-311-87
LIQUID PETROLEUM GAS:
24i junior GC NUMBER 47-311-90
28i junior GC NUMBER 47-311-91
UK/IE
INSTRUCTION MANUAL
INSTALLATION, COMMISSIONING & SERVICING
WALL HUNG RSF GAS FIRED CONDENSING COMBINATION BOILER
GREENSTAR 24i jjuunniioorr / 28i jjuunniioorr
FOR SEALED CENTRAL HEATING SYSTEMS AND MAINS FED
DOMESTIC HOT WATER

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Worcester GREENSTAR 28i junior Specifications

General IconGeneral
ModelGREENSTAR 28i junior
CategoryBoiler
Output28 kW
TypeCombi
Domestic Hot Water Output28 kW
ERP RatingA
Fuel TypeNatural Gas
Hot Water Flow Rate at 35°C Rise11.4 l/min
Maximum Working Pressure3 bar
Warranty5 years
Dimensions700mm x 400mm x 330mm
Central Heating Flow Temperature Range30°C - 80°C

Summary

Safety and Regulations

Safety Precautions

Essential safety measures and warnings before installation and operation.

Installation Regulations

Compliance requirements for installing gas appliances.

Appliance Information

General Information

Overview of the boiler model and its capabilities.

Check List

List of items included in the package and boiler specifications.

Technical Data

Detailed specifications, performance figures, and dimensions for the boiler.

Layout & Components

Diagram and identification of the boiler's internal parts and connections.

Pre-Installation Requirements

Cleaning Primary Systems

Procedure for flushing and cleaning the heating system before boiler installation.

Mains Supply Requirements

Guidelines for electrical and gas supply connections.

Water Systems & Pipework

Pipework requirements for central heating and domestic hot water systems.

Condensate Pipework

Installation guidelines for the condensate drainage pipe.

Pressure Relief Pipework

Requirements for the pressure relief valve discharge pipe.

Boiler Location & Clearances

Specifications for safe boiler placement and necessary clearances.

Plumbing Manifold Connections

Details on connecting heating, DHW, and gas pipes to the boiler.

Flue Options

Available flue configurations and their maximum lengths.

Flue Terminal Positions

Safety clearances and positioning guidelines for the flue terminal.

Installation Procedures

Unpacking Wall Frame and Ancillary Items

Steps for unpacking and identifying installation accessories.

Wall Mounting Template & Flue Opening

Using the template to mark and drill for the wall frame and flue.

Unpacking the Appliance

Instructions for safely removing the boiler from its packaging.

Boiler Connections

Detailed steps for connecting heating, water, and gas services.

Flue Installation

Guidance on fitting the flue assembly and its components.

Condensate Connection

How to connect the condensate pipework and syphon.

Electrical Connections

Wiring instructions for mains supply, room stats, and programmers.

Position of Wired Components

Diagram showing the location of key electrical components and wiring.

Commissioning Procedures

Pre-Commissioning Checks

Essential checks before starting the commissioning process.

Filling the System

Step-by-step guide to filling the heating system and venting air.

Starting the Appliance

Instructions for powering on and initial operation of the boiler.

Water Treatment

Procedures for system flushing and adding inhibitor for protection.

Boiler Operation Settings

Setting the boiler to maximum, checking gas pressure, and DHW control.

Finishing Commissioning

Final steps to complete the commissioning process.

Handover to Customer

Demonstrating operation and providing documentation to the user.

Servicing and Spare Parts

Inspection and Service

Routine checks and maintenance procedures for the boiler.

Replacement of Parts

Detailed instructions for replacing various boiler components.

Setting the Gas/Air Ratio

Procedure for adjusting the air and gas mixture for optimal combustion.

Short Parts List

A quick reference list of common replacement parts with part numbers.

Conversion Kits

LPG Conversion Procedure

Steps for converting the boiler to use Liquid Petroleum Gas (LPG).

Fault Finding and Diagnosis

Fault Finding Guide

Table of faults, indicators, and possible solutions for troubleshooting.

Central Heating Function Flow

Diagram illustrating the sequence of operations for central heating.

Preheat and DHW Function Flow

Diagram showing the sequence for domestic hot water and preheat modes.

Protection Function Overview

Explanation of the boiler's safety and protection mechanisms.

Gas Boiler Commissioning Checklist

Service Record Log

Troubleshooting Common Issues

No Central Heating

Checks for issues related to central heating not working.

No Hot Water

Checks for issues preventing domestic hot water supply.

Burner Issues

Diagnosing problems where the burner lights then goes out.

General Operational Checks

Basic checks for gas supply, water system, electricals, and pressure.

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